Industrial Assessment Centers
Assessment #GT0852
| Assessment Year | 2008 |
|---|---|
| SIC | 3561 |
| SIC Description | Pumps And Pumping Equipment |
| NAICS | 333911 |
| NAICS Description | Pump and Pumping Equipment Manufacturing |
| Principal Product | Gear Pumps |
| Sales | $ 40,000,000 |
| # of Employees | 215 |
| Plant Area (Sq.Ft.) | 156,040 |
| Annual Production | 32,400 Pieces |
| Production Hrs. Annual | 8,760 |
| Location (State) | GA |
| Yearly Energy Cost | $ 767,073 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
7,964,179 kWh | $ 375,113 | $ 0.047 /kWh |
- Demand Charge |
17,132 kW | $ 213,636 | $ 12.47 /kW |
- Electricity Fees |
- | $ 47,190 | - |
Natural Gas |
9,180 MMBtu | $ 131,134 | $ 14.28 /MMBtu |
TOTAL ENERGY |
90,813 MMBtu | $ 767,073 | $ 8.45 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
1,533,372 kWh 893,370 kWh |
$ 72,111 $ 42,033 |
19.22 % 11.21 % |
$ 0.047 /kWh |
- Demand Charge |
1,860 kW 1,021 kW |
$ 23,194 $ 12,735 |
10.86 % 5.96 % |
$ 12.47 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
2,301 MMBtu 0 MMBtu |
$ 32,463 $ 0 |
24.76 % 0.00 % |
$ 14.28 /MMBtu |
TOTAL ENERGY |
18,018 MMBtu 9,157 MMBtu |
$ 127,768 $ 54,768 |
16.66 % 7.14 % |
$ 8.45 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 3,500 | $ 24,327 | 0.14 | ||||||||||||||||
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| 02 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | I | $ 0 | $ 4,774 | 0.00 | ||||||||||||||||
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| 03 | view details |
RECOVER HEAT FROM HOT WASTE WATER | 2.2446 | N | $ 9,000 | $ 9,073 | 0.99 | ||||||||||||||||
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| 04 | view details |
RECOVER WASTE HEAT FROM EQUIPMENT | 2.2437 | N | $ 2,775 | $ 790 | 3.51 | ||||||||||||||||
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| 05 | view details |
INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT | 2.7241 | N | $ 15,600 | $ 9,500 | 1.64 | ||||||||||||||||
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| 06 | view details |
REPLACE HEAT TREATING OVEN WITH MORE EFFICIENT UNIT | 2.2314 | N | $ 60,000 | $ 22,600 | 2.65 | ||||||||||||||||
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| 07 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 37,500 | $ 25,667 | 1.46 | ||||||||||||||||
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| 08 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 64,132 | $ 31,037 | 2.07 | ||||||||||||||||
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