Industrial Assessment Centers
Assessment #GT0848
| Assessment Year | 2008 |
|---|---|
| SIC | 3354 |
| SIC Description | Aluminum Extruded Products |
| NAICS | 331316 |
| NAICS Description | Aluminum Extruded Product Manufacturing |
| Principal Product | Aluminum Extrusion |
| Sales | $ 40,000,000 |
| # of Employees | 85 |
| Plant Area (Sq.Ft.) | 144,600 |
| Annual Production | 24,000,000 Pieces |
| Production Hrs. Annual | 4,680 |
| Location (State) | GA |
| Yearly Energy Cost | $ 799,016 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
6,454,469 kWh | $ 313,331 | $ 0.049 /kWh |
- Demand Charge |
8,023 kW | $ 129,170 | $ 16.10 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
38,908 MMBtu | $ 356,515 | $ 9.16 /MMBtu |
TOTAL ENERGY |
105,066 MMBtu | $ 799,016 | $ 7.60 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
2,845,252 kWh 122,735 kWh |
$ 142,269 $ 6,144 |
45.41 % 1.96 % |
$ 0.049 /kWh |
- Demand Charge |
512 kW 298 kW |
$ 3 $ 2 |
0.00 % 0.00 % |
$ 16.10 /kW |
- Electricity Fees |
- |
$ 2,370 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
-6,998 MMBtu 0 MMBtu |
$ -62,282 $ 0 |
-17.47 % 0.00 % |
$ 9.16 /MMBtu |
TOTAL ENERGY |
22,165 MMBtu 1,258 MMBtu |
$ 82,360 $ 6,146 |
10.31 % 0.77 % |
$ 7.60 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
RECOVER WASTE HEAT FROM EQUIPMENT | 2.2437 | N | $ 19,500 | $ 11,250 | 1.73 | ||||||||||||||||||||||||||||
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| 02 | view details |
REPLACE HEAT TREATING OVEN WITH MORE EFFICIENT UNIT | 2.2314 | N | $ 541,073 | $ 180,800 | 2.99 | ||||||||||||||||||||||||||||
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| 03 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | I | $ 1,000 | $ 340 | 2.94 | ||||||||||||||||||||||||||||
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| 04 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 3,250 | $ 3,718 | 0.87 | ||||||||||||||||||||||||||||
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| 05 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | I | $ 0 | $ 2,088 | 0.00 | ||||||||||||||||||||||||||||
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| 06 | view details |
USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE THROTTLING SYSTEM | 2.4143 | N | $ 10,000 | $ 4,164 | 2.40 | ||||||||||||||||||||||||||||
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