Industrial Assessment Centers
Assessment #GT0846
| Assessment Year | 2008 |
|---|---|
| SIC | 2273 |
| SIC Description | Carpets And Rugs |
| NAICS | 314110 |
| NAICS Description | Carpet and Rug Mills |
| Principal Product | Carpet |
| Sales | $ 330,000,000 |
| # of Employees | 365 |
| Plant Area (Sq.Ft.) | 348,000 |
| Annual Production | 234,000,000 Pounds |
| Production Hrs. Annual | 6,000 |
| Location (State) | GA |
| Yearly Energy Cost | $ 5,065,668 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
17,606,200 kWh | $ 694,446 | $ 0.039 /kWh |
- Demand Charge |
39,888 kW | $ 167,530 | $ 4.20 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
364,830 MMBtu | $ 2,989,254 | $ 8.19 /MMBtu |
Fuel Oil #6 |
165,751 MMBtu | $ 1,214,438 | $ 7.33 /MMBtu |
TOTAL ENERGY |
711,045 MMBtu | $ 5,065,668 | $ 7.12 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
3,889,342 kWh 3,513,142 kWh |
$ 165,762 $ 150,714 |
23.87 % 21.70 % |
$ 0.039 /kWh |
- Demand Charge |
7,778 kW 7,026 kW |
$ 32,668 $ 29,510 |
19.50 % 17.61 % |
$ 4.20 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
83,206 MMBtu 16,093 MMBtu |
$ 682,291 $ 131,963 |
22.82 % 4.41 % |
$ 8.19 /MMBtu |
Fuel Oil #6 |
0 MMBtu 0 MMBtu |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 7.33 /MMBtu |
TOTAL ENERGY |
123,072 MMBtu 52,103 MMBtu |
$ 880,721 $ 312,187 |
17.39 % 6.16 % |
$ 7.12 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO | 2.1233 | I | $ 40,000 | $ 61,777 | 0.65 | ||||||||||||||||||||||||||||
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| 02 | view details |
USE MINIMUM STEAM OPERATING PRESSURE | 2.2163 | I | $ 15,536 | $ 16,146 | 0.96 | ||||||||||||||||||||||||||||
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| 03 | view details |
INSTALL / REPAIR INSULATION ON CONDENSATE LINES | 2.2122 | N | $ 1,094 | $ 830 | 1.32 | ||||||||||||||||||||||||||||
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| 04 | view details |
USE STEAM CONDENSATE FOR HOT WATER SUPPLY (NON-POTABLE) | 2.2128 | N | $ 26,900 | $ 17,989 | 1.50 | ||||||||||||||||||||||||||||
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| 05 | view details |
HEAT WATER WITH EXHAUST HEAT | 2.2447 | N | $ 130,000 | $ 551,313 | 0.24 | ||||||||||||||||||||||||||||
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| 06 | view details |
RECOVER HEAT FROM HOT WASTE WATER | 2.2446 | I | $ 65,000 | $ 59,040 | 1.10 | ||||||||||||||||||||||||||||
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| 07 | view details |
CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS | 3.1191 | I | $ 30,000 | $ 155,720 | 0.19 | ||||||||||||||||||||||||||||
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| 08 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 70,103 | $ 24,504 | 2.86 | ||||||||||||||||||||||||||||
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| 09 | view details |
USE / PURCHASE OPTIMUM SIZED COMPRESSOR | 2.4226 | N | $ 35,000 | $ 18,206 | 1.92 | ||||||||||||||||||||||||||||
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