Industrial Assessment Centers
Assessment #GT0842
| Assessment Year | 2007 |
|---|---|
| SIC | 2211 |
| SIC Description | Broadwoven Fabric Mills, Cotton |
| NAICS | 313210 |
| NAICS Description | Broadwoven Fabric Mills |
| Principal Product | Towels |
| Sales | $ 40,000,000 |
| # of Employees | 192 |
| Plant Area (Sq.Ft.) | 70,000 |
| Annual Production | 5,600,000 Pounds |
| Production Hrs. Annual | 7,056 |
| Location (State) | GA |
| Yearly Energy Cost | $ 1,150,555 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
5,753,600 kWh | $ 243,377 | $ 0.042 /kWh |
- Demand Charge |
13,862 kW | $ 145,274 | $ 10.48 /kW |
- Electricity Fees |
- | $ 28,067 | - |
Natural Gas |
85,027 MMBtu | $ 733,837 | $ 8.63 /MMBtu |
TOTAL ENERGY |
144,001 MMBtu | $ 1,150,555 | $ 7.99 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
277,405 kWh 90,250 kWh |
$ 12,560 $ 4,090 |
5.16 % 1.68 % |
$ 0.042 /kWh |
- Demand Charge |
0 kW 0 kW |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 10.48 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
20,987 MMBtu 8,507 MMBtu |
$ 181,080 $ 73,420 |
24.68 % 10.00 % |
$ 8.63 /MMBtu |
TOTAL ENERGY |
23,830 MMBtu 9,432 MMBtu |
$ 193,640 $ 77,510 |
16.83 % 6.74 % |
$ 7.99 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
|||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
INSULATE STEAM / HOT WATER LINES | 2.2131 | I | $ 1,603 | $ 5,980 | 0.27 | ||||||||||||||||||||
|
|||||||||||||||||||||||||||
| 02 | view details |
CONVERT FROM INDIRECT TO DIRECT FIRED SYSTEMS | 2.5111 | N | $ 27,000 | $ 17,400 | 1.55 | ||||||||||||||||||||
|
|||||||||||||||||||||||||||
| 03 | view details |
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR | 2.2411 | N | $ 26,800 | $ 14,060 | 1.91 | ||||||||||||||||||||
|
|||||||||||||||||||||||||||
| 04 | view details |
RECOVER WASTE HEAT FROM EQUIPMENT | 2.2437 | N | $ 20,000 | $ 76,200 | 0.26 | ||||||||||||||||||||
|
|||||||||||||||||||||||||||
| 05 | view details |
UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED | 2.6231 | I | $ 3,900 | $ 4,090 | 0.95 | ||||||||||||||||||||
|
|||||||||||||||||||||||||||
| 06 | view details |
USE WATER-BASED ADHESIVES | 3.8131 | I | $ 0 | $ 1,960 | 0.00 | ||||||||||||||||||||
|
|||||||||||||||||||||||||||
| 07 | view details |
UTILIZE OUTSIDE AIR INSTEAD OF CONDITIONED AIR FOR DRYING | 2.2711 | I | $ 7,000 | $ 63,520 | 0.11 | ||||||||||||||||||||
|
|||||||||||||||||||||||||||
| 08 | view details |
USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE THROTTLING SYSTEM | 2.4143 | N | $ 11,100 | $ 8,470 | 1.31 | ||||||||||||||||||||
|
|||||||||||||||||||||||||||
