Industrial Assessment Centers

Assessment #GT0838


Assessment Year 2007
SIC 2273
SIC Description Carpets And Rugs
NAICS 314110
NAICS Description Carpet and Rug Mills
Principal Product Rubber Backed Floor Mats
Sales $ 61,500,000
# of Employees 240
Plant Area (Sq.Ft.) 190,000
Annual Production 41,400 Thousand Feet
Production Hrs. Annual 6,864
Location (State) GA
Yearly Energy Cost $ 683,135

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,865,872 kWh $ 100,306 $ 0.035 /kWh

- Demand Charge

6,172 kW $ 109,609 $ 17.76 /kW

- Electricity Fees

- $ 0 -

Natural Gas

53,676 MMBtu $ 473,220 $ 8.82 /MMBtu

TOTAL ENERGY

83,051 MMBtu $ 683,135 $ 8.23 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

1,190,472 kWh
0 kWh
$ 41,665
$ 0
41.54 %
0.00 %
$ 0.035 /kWh

- Demand Charge

1,964 kW
0 kW
$ 34,872
$ 0
31.81 %
0.00 %
$ 17.76 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

4,116 MMBtu
0 MMBtu
$ 38,830
$ 0
8.21 %
0.00 %
$ 8.82 /MMBtu

TOTAL ENERGY

16,318 MMBtu
0 MMBtu
$ 115,367
$ 0
16.89 %
0.00 %
$ 8.23 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES 2.4322 N $ 10,000 $ 25,825 0.39
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

391,008 kWh $ 13,685 $ 0.035 /kWh

- Demand Charge

684 kW $ 12,140 $ 17.76 /kW

TOTAL ENERGY

4,008 MMBtu $ 25,825 -
02 view
details
USE MINIMUM SAFE OVEN VENTILATION 2.2212 N $ 6,000 $ 5,955 1.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

5,088 kWh $ 178 $ 0.035 /kWh

- Demand Charge

8 kW $ 141 $ 17.76 /kW

Natural Gas

612 MMBtu $ 5,636 $ 8.82 /MMBtu

TOTAL ENERGY

664 MMBtu $ 5,955 -
03 view
details
TURN OFF EQUIPMENT WHEN NOT IN USE 2.6218 N $ 0 $ 7,976 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

766 MMBtu $ 7,976 $ 8.82 /MMBtu

TOTAL ENERGY

766 MMBtu $ 7,976 -
04 view
details
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO 2.1233 N $ 0 $ 3,908 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

522 MMBtu $ 4,808 $ 8.82 /MMBtu

TOTAL ENERGY

522 MMBtu $ 4,808 -

Administrative Changes

- $ -900 -

TOTAL PRODUCTON

- $ -900 -
05 view
details
USE MINIMUM STEAM OPERATING PRESSURE 2.2163 N $ 0 $ 17,020 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,848 MMBtu $ 17,020 $ 8.82 /MMBtu

TOTAL ENERGY

1,848 MMBtu $ 17,020 -
06 view
details
REDUCE EXCESSIVE BOILER BLOWDOWN 2.1241 N $ 3,975 $ 1,288 3.09
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

114 MMBtu $ 1,050 $ 8.82 /MMBtu

TOTAL ENERGY

114 MMBtu $ 1,050 -

Water Disposal

39,000 Gal $ 238 $ 0 /Gal

TOTAL WASTE

- $ 238 -
07 view
details
REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS 2.7224 N $ 2,250 $ 2,338 0.96
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

66,792 kWh $ 2,338 $ 0.035 /kWh

TOTAL ENERGY

685 MMBtu $ 2,338 -
08 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 N $ 127,725 $ 39,896 3.20
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

604,032 kWh $ 21,141 $ 0.035 /kWh

- Demand Charge

1,056 kW $ 18,755 $ 17.76 /kW

TOTAL ENERGY

6,191 MMBtu $ 39,896 -
09 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 17,436 $ 8,159 2.14
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

123,552 kWh $ 4,323 $ 0.035 /kWh

- Demand Charge

216 kW $ 3,836 $ 17.76 /kW

TOTAL ENERGY

1,266 MMBtu $ 8,159 -
10 view
details
INSULATE BARE EQUIPMENT 2.2511 N $ 2,004 $ 2,340 0.86
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

254 MMBtu $ 2,340 $ 8.82 /MMBtu

TOTAL ENERGY

254 MMBtu $ 2,340 -