Industrial Assessment Centers

Assessment #GT0837


Assessment Year 2007
SIC 3272
SIC Description Concrete Products, Nec
NAICS 327390
NAICS Description Other Concrete Product Manufacturing
Principal Product Jail Modules
Sales $ 70,000,000
# of Employees 343
Plant Area (Sq.Ft.) 127,000
Annual Production 1,250 Pieces
Production Hrs. Annual 8,760
Location (State) GA
Yearly Energy Cost $ 687,127

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,867,140 kWh $ 130,742 $ 0.046 /kWh

- Demand Charge

5,925 kW $ 90,596 $ 15.29 /kW

- Electricity Fees

- $ 1,053 -

Natural Gas

55,034 MMBtu $ 464,736 $ 8.44 /MMBtu

TOTAL ENERGY

84,422 MMBtu $ 687,127 $ 8.14 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

1,022,996 kWh
550,028 kWh
$ 46,640
$ 25,054
35.67 %
19.16 %
$ 0.046 /kWh

- Demand Charge

611 kW
53 kW
$ 9,339
$ 807
10.31 %
0.89 %
$ 15.29 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

7,451 MMBtu
7,451 MMBtu
$ 61,881
$ 61,881
13.32 %
13.32 %
$ 8.44 /MMBtu

TOTAL ENERGY

17,936 MMBtu
13,088 MMBtu
$ 117,860
$ 87,742
17.15 %
12.77 %
$ 8.14 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
TURN OFF EQUIPMENT WHEN NOT IN USE 2.6218 I $ 0 $ 4,990 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

109,400 kWh $ 4,990 $ 0.046 /kWh

TOTAL ENERGY

1,121 MMBtu $ 4,990 -
02 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 3,250 $ 18,300 0.18
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

401,968 kWh $ 18,300 $ 0.046 /kWh

TOTAL ENERGY

4,120 MMBtu $ 18,300 -
03 view
details
REPAIR AND ELIMINATE STEAM LEAKS 2.2135 I $ 1,800 $ 14,528 0.12
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,655 MMBtu $ 13,961 $ 8.44 /MMBtu

TOTAL ENERGY

1,655 MMBtu $ 13,961 -

Water Disposal

138,292 Gal $ 567 $ 0 /Gal

TOTAL WASTE

- $ 567 -
04 view
details
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO 2.1233 I $ 0 $ 47,920 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

5,796 MMBtu $ 47,920 $ 8.44 /MMBtu

TOTAL ENERGY

5,796 MMBtu $ 47,920 -
05 view
details
CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE 2.8114 I $ 0 $ 13,963 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 13,963 -

TOTAL PRODUCTON

- $ 13,963 -
06 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 7,090 $ 2,571 2.76
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

38,660 kWh $ 1,764 $ 0.046 /kWh

- Demand Charge

53 kW $ 807 $ 15.29 /kW

TOTAL ENERGY

396 MMBtu $ 2,571 -
07 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 41,616 $ 30,118 1.38
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

472,968 kWh $ 21,586 $ 0.046 /kWh

- Demand Charge

558 kW $ 8,532 $ 15.29 /kW

TOTAL ENERGY

4,848 MMBtu $ 30,118 -