Industrial Assessment Centers

Assessment #GT0830


Assessment Year 2006
SIC 2992
SIC Description Lubricating Oils And Greases
NAICS 324191
NAICS Description Petroleum Lubricating Oil and Grease Manufacturing
Principal Product Lubricating Oil
Sales $ 85,000,000
# of Employees 30
Plant Area (Sq.Ft.) 1,568,160
Annual Production 26,000 Thousand Gallons
Production Hrs. Annual 4,750
Location (State) GA
Yearly Energy Cost $ 575,230

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,864,401 kWh $ 79,051 $ 0.042 /kWh

- Demand Charge

4,963 kW $ 44,121 $ 8.89 /kW

- Electricity Fees

- $ 44,506 -

LPG

506 MMBtu $ 12,584 $ 24.87 /MMBtu

Fuel Oil #2

25,165 MMBtu $ 394,968 $ 15.70 /MMBtu

TOTAL ENERGY

44,781 MMBtu $ 575,230 $ 12.85 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

245,106 kWh
68,782 kWh
$ 11,005
$ 3,088
13.92 %
3.91 %
$ 0.042 /kWh

- Demand Charge

485 kW
134 kW
$ 4,571
$ 1,264
10.36 %
2.86 %
$ 8.89 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

LPG

488 MMBtu
0 MMBtu
$ 11,930
$ 0
94.80 %
0.00 %
$ 24.87 /MMBtu

Fuel Oil #2

25,165 MMBtu
25,165 MMBtu
$ 378,671
$ 378,671
95.87 %
95.87 %
$ 15.70 /MMBtu

TOTAL ENERGY

2,514 MMBtu
706 MMBtu
$ 164,512
$ 145,032
28.60 %
25.21 %
$ 12.85 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE SYNTHETIC LUBRICANT 2.4314 I $ 0 $ 1,678 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

26,800 kWh $ 1,203 $ 0.042 /kWh

- Demand Charge

50 kW $ 475 $ 8.89 /kW

TOTAL ENERGY

275 MMBtu $ 1,678 -
02 view
details
CONVERT COMBUSTION EQUIPMENT TO BURN NATURAL GAS 2.1332 I $ 87,010 $ 140,680 0.62
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

-25,165 MMBtu $ -237,991 $ 0.00 /MMBtu

Fuel Oil #2

25,165 MMBtu $ 378,671 $ 15.70 /MMBtu

TOTAL ENERGY

0 MMBtu $ 140,680 -
03 view
details
CONVERT COMBUSTION EQUIPMENT TO BURN NATURAL GAS 2.1332 N $ 36,000 $ 8,256 4.36
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

-488 MMBtu $ -3,674 $ 0.00 /MMBtu

LPG

488 MMBtu $ 11,930 $ 24.87 /MMBtu

TOTAL ENERGY

0 MMBtu $ 8,256 -
04 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 5,548 $ 1,756 3.16
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

27,582 kWh $ 1,238 $ 0.042 /kWh

- Demand Charge

55 kW $ 518 $ 8.89 /kW

TOTAL ENERGY

283 MMBtu $ 1,756 -
05 view
details
REPAIR LEAKS IN LINES AND VALVES 2.2133 N $ 1,250 $ 9,422 0.13
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

162,900 kWh $ 7,314 $ 0.042 /kWh

- Demand Charge

224 kW $ 2,108 $ 8.89 /kW

TOTAL ENERGY

1,670 MMBtu $ 9,422 -
06 view
details
CHECK FOR ACCURACY OF UTILITY METERS 2.8111 N $ 0 $ 1,790 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 1,790 -

TOTAL PRODUCTON

- $ 1,790 -
07 view
details
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING 2.4232 N $ 4,500 $ 3,966 1.13
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

44,000 kWh $ 1,976 $ 0.042 /kWh

- Demand Charge

211 kW $ 1,990 $ 8.89 /kW

TOTAL ENERGY

451 MMBtu $ 3,966 -
08 view
details
MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED 2.7124 I $ 0 $ 918 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

14,400 kWh $ 647 $ 0.042 /kWh

- Demand Charge

29 kW $ 271 $ 8.89 /kW

TOTAL ENERGY

148 MMBtu $ 918 -
09 view
details
CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE 2.8114 N $ 5,630 $ 1,744 3.23
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

-30,576 kWh $ -1,373 $ 0.042 /kWh

- Demand Charge

-84 kW $ -791 $ 8.89 /kW

TOTAL ENERGY

-313 MMBtu $ -2,164 -

Administrative Changes

- $ 3,908 -

TOTAL PRODUCTON

- $ 3,908 -