Industrial Assessment Centers

Assessment #GT0828


Assessment Year 2006
SIC 2281
SIC Description Yarn Spinning Mills
NAICS 313111
NAICS Description Yarn Spinning Mills
Principal Product Supima Cotton Yarn
Sales $ 23,000,000
# of Employees 139
Plant Area (Sq.Ft.) 125,000
Annual Production 8,800,000 Pounds
Production Hrs. Annual 8,760
Location (State) GA
Yearly Energy Cost $ 237,785

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

29,532,583 kWh $ 138,742 $ 0.005 /kWh

- Electricity Fees

- $ 99,043 -

TOTAL ENERGY

302,709 MMBtu $ 237,785 $ 0.79 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

838,403 kWh
412,725 kWh
$ 47,201
$ 23,236
34.02 %
16.75 %
$ 0.005 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

TOTAL ENERGY

8,594 MMBtu
4,231 MMBtu
$ 47,201
$ 23,236
19.85 %
9.77 %
$ 0.79 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 N $ 7,005 $ 14,977 0.47
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

266,028 kWh $ 14,977 $ 0.005 /kWh

TOTAL ENERGY

2,727 MMBtu $ 14,977 -
02 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 86,662 $ 14,977 5.79
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

266,028 kWh $ 14,977 $ 0.005 /kWh

TOTAL ENERGY

2,727 MMBtu $ 14,977 -
03 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 350 $ 1,350 0.26
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

23,980 kWh $ 1,350 $ 0.005 /kWh

TOTAL ENERGY

246 MMBtu $ 1,350 -
04 view
details
USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY 2.6221 I $ 0 $ 6,909 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

122,717 kWh $ 6,909 $ 0.005 /kWh

TOTAL ENERGY

1,258 MMBtu $ 6,909 -
05 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 N $ 4,909 $ 8,988 0.55
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

159,650 kWh $ 8,988 $ 0.005 /kWh

TOTAL ENERGY

1,636 MMBtu $ 8,988 -