Industrial Assessment Centers
Assessment #GT0815
| Assessment Year | 2005 |
|---|---|
| SIC | 3354 |
| SIC Description | Aluminum Extruded Products |
| NAICS | 331316 |
| NAICS Description | Aluminum Extruded Product Manufacturing |
| Principal Product | Aluminium Architectural Products |
| Sales | $ 96,000,000 |
| # of Employees | 409 |
| Plant Area (Sq.Ft.) | 775,000 |
| Annual Production | 12,441 Tons |
| Production Hrs. Annual | 8,760 |
| Location (State) | GA |
| Yearly Energy Cost | $ 2,660,609 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
17,119,115 kWh | $ 1,568,182 | $ 0.092 /kWh |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
127,201 MMBtu | $ 1,092,427 | $ 8.59 /MMBtu |
TOTAL ENERGY |
302,672 MMBtu | $ 2,660,609 | $ 8.79 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
4,112,468 kWh 3,030,068 kWh |
$ 155,150 $ 114,350 |
9.89 % 7.29 % |
$ 0.092 /kWh |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
30,829 MMBtu 0 MMBtu |
$ 268,441 $ 0 |
24.57 % 0.00 % |
$ 8.59 /MMBtu |
TOTAL ENERGY |
72,982 MMBtu 31,058 MMBtu |
$ 423,591 $ 114,350 |
15.92 % 4.30 % |
$ 8.79 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
RECOVER HEAT FROM OVEN EXHAUST / KILNS | 2.2432 | N | $ 90,000 | $ 116,700 | 0.77 | ||||||||||||
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| 02 | view details |
REPLACE HEAT TREATING OVEN WITH MORE EFFICIENT UNIT | 2.2314 | N | $ 37,500 | $ 84,900 | 0.44 | ||||||||||||
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| 03 | view details |
ADJUST BURNERS FOR EFFICIENT OPERATION | 2.1133 | N | $ 36,000 | $ 62,800 | 0.57 | ||||||||||||
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| 04 | view details |
REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT | 2.4324 | N | $ 110,000 | $ 40,800 | 2.70 | ||||||||||||
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| 05 | view details |
ESTABLISH BURNER MAINTENANCE SCHEDULE FOR BOILERS | 2.1231 | N | $ 1,500 | $ 4,041 | 0.37 | ||||||||||||
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| 06 | view details |
USE SYNTHETIC LUBRICANT | 2.4314 | I | $ 0 | $ 4,865 | 0.00 | ||||||||||||
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| 07 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 12,500 | $ 38,800 | 0.32 | ||||||||||||
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| 08 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 69,592 | $ 58,229 | 1.20 | ||||||||||||
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| 09 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 39,000 | $ 12,456 | 3.13 | ||||||||||||
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