Industrial Assessment Centers
Assessment #GT0810
| Assessment Year | 2005 |
|---|---|
| SIC | 3592 |
| SIC Description | Carburetors, Pistons, Rings, Valves |
| NAICS | 336311 |
| NAICS Description | Carburetor, Piston, Piston Ring, and Valve Manufacturing |
| Principal Product | Engine Valves |
| Sales | $ 60,000,000 |
| # of Employees | 330 |
| Plant Area (Sq.Ft.) | 148,391 |
| Annual Production | 46,000,000 Pieces |
| Production Hrs. Annual | 7,200 |
| Location (State) | SC |
| Yearly Energy Cost | $ 1,347,905 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
24,230,400 kWh | $ 557,299 | $ 0.023 /kWh |
- Demand Charge |
39,984 kW | $ 372,908 | $ 9.33 /kW |
- Electricity Fees |
- | $ 402 | - |
Natural Gas |
43,536 MMBtu | $ 417,296 | $ 9.59 /MMBtu |
TOTAL ENERGY |
291,898 MMBtu | $ 1,347,905 | $ 4.62 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
1,917,495 kWh 304,560 kWh |
$ 44,103 $ 7,005 |
7.91 % 1.26 % |
$ 0.023 /kWh |
- Demand Charge |
4,011 kW 508 kW |
$ 33,365 $ 4,223 |
8.95 % 1.13 % |
$ 9.33 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
771 MMBtu 0 MMBtu |
$ 7,399 $ 0 |
1.77 % 0.00 % |
$ 9.59 /MMBtu |
TOTAL ENERGY |
20,425 MMBtu 3,122 MMBtu |
$ 84,867 $ 11,228 |
6.30 % 0.83 % |
$ 4.62 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
|||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
SEGREGATE METALS FOR SALE TO A RECYCLER | 3.5246 | N | $ 0 | $ 30,000 | 0.00 | ||||||||||||||||
|
|||||||||||||||||||||||
| 02 | view details |
SALVAGE AND RE-USE PROCESS WASTE | 3.5312 | N | $ 0 | $ 20,000 | 0.00 | ||||||||||||||||
|
|||||||||||||||||||||||
| 03 | view details |
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING | 2.4232 | N | $ 9,400 | $ 26,359 | 0.36 | ||||||||||||||||
|
|||||||||||||||||||||||
| 04 | view details |
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING | 2.4232 | I | $ 6,378 | $ 11,228 | 0.57 | ||||||||||||||||
|
|||||||||||||||||||||||
| 05 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 7,239 | $ 7,562 | 0.96 | ||||||||||||||||
|
|||||||||||||||||||||||
| 06 | view details |
INSULATE BARE EQUIPMENT | 2.2511 | N | $ 7,301 | $ 7,399 | 0.99 | ||||||||||||||||
|
|||||||||||||||||||||||
| 07 | view details |
INSTALL SPECTRAL REFLECTORS / DELAMP | 2.7144 | N | $ 14,160 | $ 7,167 | 1.98 | ||||||||||||||||
|
|||||||||||||||||||||||
| 08 | view details |
RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR | 2.2531 | N | $ 62,500 | $ 25,152 | 2.48 | ||||||||||||||||
|
|||||||||||||||||||||||
