Industrial Assessment Centers

Assessment #GT0806


Assessment Year 2005
SIC 3724
SIC Description Aircraft Engines And Engine Parts
NAICS 336412
NAICS Description Aircraft Engine and Engine Parts Manufacturing
Principal Product Turbine Blades
Sales $ 50,000,000
# of Employees 328
Plant Area (Sq.Ft.) 235,000
Annual Production 200,000 Pieces
Production Hrs. Annual 7,488
Location (State) GA
Yearly Energy Cost $ 1,175,768

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

24,799,764 kWh $ 1,175,768 $ 0.047 /kWh

- Electricity Fees

- $ 0 -

TOTAL ENERGY

254,198 MMBtu $ 1,175,768 $ 4.63 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

2,764,047 kWh
26,422 kWh
$ 128,330
$ 1,230
10.91 %
0.10 %
$ 0.047 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

TOTAL ENERGY

28,331 MMBtu
271 MMBtu
$ 128,330
$ 1,230
10.91 %
0.10 %
$ 4.63 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
INSULATE BARE EQUIPMENT 2.2511 N $ 2,782 $ 22,100 0.13
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

476,508 kWh $ 22,100 $ 0.047 /kWh

TOTAL ENERGY

4,884 MMBtu $ 22,100 -
02 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 2,150 $ 1,230 1.75
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

26,422 kWh $ 1,230 $ 0.047 /kWh

TOTAL ENERGY

271 MMBtu $ 1,230 -
03 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 52,200 $ 24,900 2.10
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

536,260 kWh $ 24,900 $ 0.047 /kWh

TOTAL ENERGY

5,497 MMBtu $ 24,900 -
04 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 23,431 $ 13,300 1.76
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

285,650 kWh $ 13,300 $ 0.047 /kWh

TOTAL ENERGY

2,928 MMBtu $ 13,300 -
05 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 N $ 2,613 $ 1,600 1.63
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

34,499 kWh $ 1,600 $ 0.047 /kWh

TOTAL ENERGY

354 MMBtu $ 1,600 -
06 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 N $ 135,800 $ 28,900 4.70
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

622,458 kWh $ 28,900 $ 0.047 /kWh

TOTAL ENERGY

6,380 MMBtu $ 28,900 -
07 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 N $ 59,670 $ 26,000 2.30
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

560,000 kWh $ 26,000 $ 0.047 /kWh

TOTAL ENERGY

5,740 MMBtu $ 26,000 -
08 view
details
REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT 2.4324 N $ 13,870 $ 10,300 1.35
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

222,250 kWh $ 10,300 $ 0.047 /kWh

TOTAL ENERGY

2,278 MMBtu $ 10,300 -