Industrial Assessment Centers
Assessment #GT0794
| Assessment Year | 2004 |
|---|---|
| SIC | 3713 |
| SIC Description | Truck And Bus Bodies |
| NAICS | 336211 |
| NAICS Description | Motor Vehicle Body Manufacturing |
| Principal Product | School Buses |
| Sales | $ 150,000,000 |
| # of Employees | 375 |
| Plant Area (Sq.Ft.) | 295,000 |
| Annual Production | 4,000 Pieces |
| Production Hrs. Annual | 4,000 |
| Location (State) | GA |
| Yearly Energy Cost | $ 270,520 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
3,786,300 kWh | $ 175,838 | $ 0.046 /kWh |
- Demand Charge |
9,216 kW | $ 82,509 | $ 8.95 /kW |
- Electricity Fees |
- | $ 12,173 | - |
TOTAL ENERGY |
38,810 MMBtu | $ 270,520 | $ 6.97 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
385,311 kWh 308,956 kWh |
$ 14,278 $ 11,480 |
8.12 % 6.53 % |
$ 0.046 /kWh |
- Demand Charge |
430 kW 372 kW |
$ 3,700 $ 2,925 |
4.48 % 3.55 % |
$ 8.95 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
TOTAL ENERGY |
6,339 MMBtu 3,167 MMBtu |
$ 42,828 $ 14,405 |
15.83 % 5.32 % |
$ 6.97 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR | 2.2411 | P | $ 30,000 | $ 15,414 | 1.95 | ||||||||||||||||||||||||
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| 02 | view details |
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING | 2.4232 | N | $ 3,525 | $ 1,785 | 1.97 | ||||||||||||||||||||||||
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| 03 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | N | $ 765 | $ 595 | 1.29 | ||||||||||||||||||||||||
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| 04 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 2,046 | $ 2,306 | 0.89 | ||||||||||||||||||||||||
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| 05 | view details |
USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING | 2.2614 | N | $ 3,380 | $ 5,022 | 0.67 | ||||||||||||||||||||||||
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| 06 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 2,500 | $ 8,490 | 0.29 | ||||||||||||||||||||||||
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| 07 | view details |
INSTALL TIMERS AND/OR THERMOSTATS | 2.7261 | N | $ 1,500 | $ 729 | 2.06 | ||||||||||||||||||||||||
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| 08 | view details |
RECOVER HEAT FROM AIR COMPRESSOR | 2.2434 | N | $ 4,900 | $ 8,773 | 0.56 | ||||||||||||||||||||||||
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| 09 | view details |
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS | 2.7111 | I | $ 0 | $ 3,609 | 0.00 | ||||||||||||||||||||||||
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