Industrial Assessment Centers
Assessment #GT0792
| Assessment Year | 2004 |
|---|---|
| SIC | 2253 |
| SIC Description | Knit Outerwear Mills |
| NAICS | 315191 |
| NAICS Description | Outerwear Knitting Mills |
| Principal Product | TEXTILE FRABRICS |
| Sales | $ 15,000,000 |
| # of Employees | 152 |
| Plant Area (Sq.Ft.) | 145,000 |
| Annual Production | 60,000 Thousand Feet |
| Production Hrs. Annual | 6,000 |
| Location (State) | GA |
| Yearly Energy Cost | $ 1,129,880 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
11,393,729 kWh | $ 390,497 | $ 0.034 /kWh |
- Demand Charge |
20,927 kW | $ 183,233 | $ 8.76 /kW |
- Electricity Fees |
- | $ 27,034 | - |
Natural Gas |
103,836 MMBtu | $ 529,116 | $ 5.10 /MMBtu |
TOTAL ENERGY |
220,622 MMBtu | $ 1,129,880 | $ 5.12 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
1,203,361 kWh 132,692 kWh |
$ 30,950 $ 3,637 |
7.93 % 0.93 % |
$ 0.034 /kWh |
- Demand Charge |
2,867 kW 297 kW |
$ 36,968 $ 3,758 |
20.18 % 2.05 % |
$ 8.76 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
17,011 MMBtu 9,247 MMBtu |
$ 86,765 $ 47,165 |
16.40 % 8.91 % |
$ 5.10 /MMBtu |
TOTAL ENERGY |
29,345 MMBtu 10,607 MMBtu |
$ 154,683 $ 54,560 |
13.69 % 4.83 % |
$ 5.12 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
|||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
REPAIR LEAKS IN LINES AND VALVES | 2.2133 | I | $ 10,000 | $ 21,335 | 0.47 | ||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||
| 02 | view details |
REDUCE COMBUSTION AIR FLOW TO OPTIMUM | 2.1113 | I | $ 3,060 | $ 19,495 | 0.16 | ||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||
| 03 | view details |
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS | 2.7111 | I | $ 616 | $ 5,050 | 0.12 | ||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||
| 04 | view details |
REPAIR OR REPLACE STEAM TRAPS | 2.2113 | I | $ 11,000 | $ 9,228 | 1.19 | ||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||
| 05 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 75,700 | $ 21,100 | 3.59 | ||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||
| 06 | view details |
REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL | 2.2622 | N | $ 96,250 | $ 41,148 | 2.34 | ||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||
| 07 | view details |
INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT | 2.7241 | N | $ 8,000 | $ 5,310 | 1.51 | ||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||
| 08 | view details |
CONTROL PRESSURE ON STEAMER OPERATIONS | 2.1111 | N | $ 32,100 | $ 39,600 | 0.81 | ||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||
