Industrial Assessment Centers

Assessment #GT0779


Assessment Year 2004
SIC 2759
SIC Description Commercial Printing, Nec
NAICS 323111
NAICS Description Commercial Gravure Printing
Principal Product BOTTLES
Sales $ 2,500,000
# of Employees 60
Plant Area (Sq.Ft.) 60,000
Annual Production 35,000,000 Pieces
Production Hrs. Annual 4,160
Location (State) GA
Yearly Energy Cost $ 104,389

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,989,166 kWh $ 93,401 $ 0.031 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

967 MMBtu $ 10,988 $ 11.36 /MMBtu

TOTAL ENERGY

31,606 MMBtu $ 104,389 $ 3.30 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

146,376 kWh
45,102 kWh
$ 3,958
$ 1,220
4.24 %
1.31 %
$ 0.031 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

311 MMBtu
75 MMBtu
$ 3,858
$ 1,183
35.11 %
10.77 %
$ 11.36 /MMBtu

TOTAL ENERGY

1,811 MMBtu
537 MMBtu
$ 8,696
$ 2,403
8.33 %
2.30 %
$ 3.30 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT 2.1321 I $ 5,000 $ 1,183 4.23
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

75 MMBtu $ 1,183 $ 11.36 /MMBtu

TOTAL ENERGY

75 MMBtu $ 1,183 -
02 view
details
REDUCE INFILTRATION TO REFRIGERATED AREAS; ISOLATE HOT EQUIPMENT FROM REFRIGERATED AREAS 2.2523 I $ 2,700 $ 590 4.58
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

21,752 kWh $ 590 $ 0.031 /kWh

TOTAL ENERGY

223 MMBtu $ 590 -
03 view
details
RECOVER HEAT FROM AIR COMPRESSOR 2.2434 N $ 5,350 $ 2,642 2.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

-1,222 kWh $ -33 $ 0.031 /kWh

Natural Gas

236 MMBtu $ 2,675 $ 11.36 /MMBtu

TOTAL ENERGY

223 MMBtu $ 2,642 -
04 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 300 $ 327 0.92
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

12,125 kWh $ 327 $ 0.031 /kWh

TOTAL ENERGY

124 MMBtu $ 327 -
05 view
details
REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT 2.4324 N $ 4,600 $ 2,090 2.20
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

77,300 kWh $ 2,090 $ 0.031 /kWh

TOTAL ENERGY

792 MMBtu $ 2,090 -
06 view
details
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS 2.7111 N $ 320 $ 1,561 0.20
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

25,196 kWh $ 681 $ 0.031 /kWh

- Demand Charge

76 kW $ 880 $ 0.00 /kW

TOTAL ENERGY

258 MMBtu $ 1,561 -
07 view
details
INSTALL OCCUPANCY SENSORS 2.7135 I $ 1,000 $ 303 3.30
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

11,225 kWh $ 303 $ 0.031 /kWh

TOTAL ENERGY

115 MMBtu $ 303 -