Industrial Assessment Centers

Assessment #GT0750


Assessment Year 2003
SIC 2086
SIC Description Bottled And Canned Soft Drinks
NAICS 312111
NAICS Description Soft Drink Manufacturing
Principal Product CARBONATED DRINKS
Sales $ 114,000,000
# of Employees 302
Plant Area (Sq.Ft.) 404,211
Annual Production 49,484 Tons
Production Hrs. Annual 4,080
Location (State) GA
Yearly Energy Cost $ 1,046,704

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

12,579,650 kWh $ 594,704 $ 0.047 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

106,251 MMBtu $ 452,000 $ 4.25 /MMBtu

TOTAL ENERGY

235,192 MMBtu $ 1,046,704 $ 4.45 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

611,972 kWh
310,882 kWh
$ 18,338
$ 8,768
3.08 %
1.47 %
$ 0.047 /kWh

- Electricity Fees

- $ 524
$ 524
0.00 %
0.00 %
-

Natural Gas

14,520 MMBtu
1,518 MMBtu
$ 61,311
$ 6,451
13.56 %
1.43 %
$ 4.25 /MMBtu

TOTAL ENERGY

20,793 MMBtu
4,705 MMBtu
$ 80,173
$ 15,743
7.66 %
1.50 %
$ 4.45 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ESTABLISH BURNER MAINTENANCE SCHEDULE FOR BOILERS 2.1231 I $ 1,350 $ 5,393 0.25
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,269 MMBtu $ 5,393 $ 4.25 /MMBtu

TOTAL ENERGY

1,269 MMBtu $ 5,393 -
02 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 400 $ 226 1.77
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,571 kWh $ 214 $ 0.047 /kWh

- Electricity Fees

- $ 12 -

TOTAL ENERGY

78 MMBtu $ 226 -
03 view
details
CONTROL PRESSURE ON STEAMER OPERATIONS 2.1111 N $ 0 $ 1,680 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

395 MMBtu $ 1,680 $ 4.25 /MMBtu

TOTAL ENERGY

395 MMBtu $ 1,680 -
04 view
details
USE SYNTHETIC LUBRICANT 2.4314 I $ 0 $ 6,298 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

210,700 kWh $ 5,942 $ 0.047 /kWh

- Electricity Fees

- $ 356 -

TOTAL ENERGY

2,160 MMBtu $ 6,298 -
05 view
details
INSULATE STEAM / HOT WATER LINES 2.2131 I $ 372 $ 1,058 0.35
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

249 MMBtu $ 1,058 $ 4.25 /MMBtu

TOTAL ENERGY

249 MMBtu $ 1,058 -
06 view
details
INCREASE AMOUNT OF CONDENSATE RETURNED 2.2121 N $ 5,200 $ 17,688 0.29
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

4,047 MMBtu $ 17,200 $ 4.25 /MMBtu

TOTAL ENERGY

4,047 MMBtu $ 17,200 -

Water Consumption

- $ 488 -

TOTAL PRODUCTON

- $ 488 -
07 view
details
USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES 2.4322 N $ 15,000 $ 35,980 0.42
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

8,560 MMBtu $ 35,980 $ 4.25 /MMBtu

TOTAL ENERGY

8,560 MMBtu $ 35,980 -
08 view
details
MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE 2.2621 N $ 27,000 $ 9,570 2.82
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

301,090 kWh $ 9,570 $ 0.047 /kWh

TOTAL ENERGY

3,086 MMBtu $ 9,570 -
09 view
details
USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES 2.4322 I $ 14,000 $ 2,768 5.06
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

92,611 kWh $ 2,612 $ 0.047 /kWh

- Electricity Fees

- $ 156 -

TOTAL ENERGY

949 MMBtu $ 2,768 -