Industrial Assessment Centers

Assessment #GT0728


Assessment Year 2002
SIC 3089
SIC Description Plastics Products, Nec
NAICS
NAICS Description
Principal Product Extruded Plastic
Sales $ 2,000,000
# of Employees 4
Plant Area (Sq.Ft.) 34,500
Annual Production 5,047,243 Pieces
Production Hrs. Annual 2,000
Location (State) TN
Yearly Energy Cost $ 89,710

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,032,000 kWh $ 86,777 $ 0.084 /kWh

- Demand Charge

5,121 kW $ 0 $ 0.00 /kW

- Electricity Fees

- $ 0 -

Natural Gas

254 MMBtu $ 2,933 $ 11.55 /MMBtu

TOTAL ENERGY

10,832 MMBtu $ 89,710 $ 8.28 /MMBtu

Water Disposal

3,158,000 Gal $ 1,257 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

72,923 kWh
37,279 kWh
$ 2,714
$ 1,297
3.13 %
1.49 %
$ 0.084 /kWh

- Demand Charge

538 kW
440 kW
$ 17,730
$ 16,791
0.00 %
0.00 %
$ 0.00 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 11.55 /MMBtu

TOTAL ENERGY

747 MMBtu
382 MMBtu
$ 20,444
$ 18,088
22.79 %
20.16 %
$ 8.28 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 750 $ 2,492 0.30
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

17,200 kWh $ 599 $ 0.084 /kWh

- Demand Charge

193 kW $ 1,856 $ 0.00 /kW

TOTAL ENERGY

176 MMBtu $ 2,455 -

Administrative Changes

- $ 37 -

TOTAL PRODUCTON

- $ 37 -
02 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 6,346 $ 1,952 3.25
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

20,079 kWh $ 698 $ 0.084 /kWh

- Demand Charge

128 kW $ 1,225 $ 0.00 /kW

TOTAL ENERGY

206 MMBtu $ 1,923 -

Administrative Changes

- $ 29 -

TOTAL PRODUCTON

- $ 29 -
03 view
details
MAINTAIN MACHINES TO REDUCE LEAKS 3.7311 N $ 3,150 $ 2,765 1.14
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (haz)

15,200 lbs $ 1,269 $ 0 /lbs

TOTAL WASTE

- $ 1,269 -

Ancillary Material Cost

- $ 1,496 -

TOTAL PRODUCTON

- $ 1,496 -
04 view
details
RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS 2.3131 I $ 0 $ 13,916 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

119 kW $ 13,710 $ 0.00 /kW

TOTAL ENERGY

0 MMBtu $ 13,710 -

Administrative Changes

- $ 206 -

TOTAL PRODUCTON

- $ 206 -
05 view
details
INSULATE BARE EQUIPMENT 2.2511 N $ 1,555 $ 2,356 0.66
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

35,644 kWh $ 1,417 $ 0.084 /kWh

- Demand Charge

98 kW $ 939 $ 0.00 /kW

TOTAL ENERGY

365 MMBtu $ 2,356 -