Industrial Assessment Centers

Assessment #GT0676


Assessment Year 1999
SIC 3211
SIC Description Flat Glass
NAICS
NAICS Description
Principal Product Glass Panels
Sales $ 2,500,000
# of Employees 27
Plant Area (Sq.Ft.) 140,000
Annual Production 780,750 Thousand Feet
Production Hrs. Annual 2,000
Location (State) GA
Yearly Energy Cost $ 355,616

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,282,825 kWh $ 31,221 $ 0.024 /kWh

- Demand Charge

2,013 kW $ 25,436 $ 12.64 /kW

- Electricity Fees

- $ 3,616 -

Natural Gas

91,179 MMBtu $ 295,343 $ 3.24 /MMBtu

TOTAL ENERGY

104,328 MMBtu $ 355,616 $ 3.41 /MMBtu

Water Disposal

8,405,000 Gal $ 13,706 $ 0 /Gal

Solid Waste (non-haz)

895,200 lbs $ 20,998 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

78,253 kWh
0 kWh
$ 2,507
$ 0
8.03 %
0.00 %
$ 0.024 /kWh

- Demand Charge

0 kW
0 kW
$ 0
$ 0
0.00 %
0.00 %
$ 12.64 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

15,233 MMBtu
0 MMBtu
$ 49,340
$ 0
16.71 %
0.00 %
$ 3.24 /MMBtu

TOTAL ENERGY

16,035 MMBtu
0 MMBtu
$ 51,847
$ 0
14.58 %
0.00 %
$ 3.41 /MMBtu

Water Disposal

7,486,600 Gal
0 Gal
$ 7,385
$ 0
53.88 %
0.00 %
$ 0 /Gal

Solid Waste (non-haz)

895,200 lbs
895,200 lbs
$ 11,148
$ 11,148
53.09 %
53.09 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE 3.4156 N $ 500 $ 3,081 0.16
Energy Sources Yearly Reduction Yearly Savings Unit Price

Water Disposal

990,600 Gal $ 1,337 $ 0 /Gal

TOTAL WASTE

- $ 1,337 -

Ancillary Material Cost

- $ 1,744 -

TOTAL PRODUCTON

- $ 1,744 -
02 view
details
SALVAGE AND RE-USE PROCESS WASTE 3.5312 I $ 0 $ 11,148 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

895,200 lbs $ 11,148 $ 0 /lbs

TOTAL WASTE

- $ 11,148 -
03 view
details
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR 2.2411 N $ 12,000 $ 29,047 0.41
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

8,968 MMBtu $ 29,047 $ 3.24 /MMBtu

TOTAL ENERGY

8,968 MMBtu $ 29,047 -
04 view
details
RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR 2.2531 N $ 15,000 $ 20,293 0.74
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

6,265 MMBtu $ 20,293 $ 3.24 /MMBtu

TOTAL ENERGY

6,265 MMBtu $ 20,293 -
05 view
details
IMPROVE SPACE COMFORT CONDITIONING 4.4240 N $ 18,000 $ 33,650 0.53
Energy Sources Yearly Reduction Yearly Savings Unit Price

Increase in Production

- $ 33,650 -

TOTAL PRODUCTON

- $ 33,650 -
06 view
details
COMBINE UTILITY METERS 2.8112 N $ 0 $ 292 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 292 -

TOTAL PRODUCTON

- $ 292 -
07 view
details
USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE 3.4156 N $ 100 $ 1,295 0.08
Energy Sources Yearly Reduction Yearly Savings Unit Price

Water Disposal

700,000 Gal $ 945 $ 0 /Gal

TOTAL WASTE

- $ 945 -

Ancillary Material Cost

- $ 350 -

TOTAL PRODUCTON

- $ 350 -
08 view
details
CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS 3.1191 N $ 35,000 $ 16,324 2.14
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

78,253 kWh $ 2,507 $ 0.024 /kWh

TOTAL ENERGY

802 MMBtu $ 2,507 -

Water Disposal

5,796,000 Gal $ 5,103 $ 0 /Gal

TOTAL WASTE

- $ 5,103 -

Ancillary Material Cost

- $ 8,714 -

TOTAL PRODUCTON

- $ 8,714 -