Industrial Assessment Centers

Assessment #GT0672


Assessment Year 1999
SIC 3281
SIC Description Cut Stone And Stone Products
NAICS
NAICS Description
Principal Product Aggregate Stone
Sales $ 10,000,000
# of Employees 21
Plant Area (Sq.Ft.) 27,000,000
Annual Production 1,200,000 Tons
Production Hrs. Annual 3,600
Location (State) GA
Yearly Energy Cost $ 431,315

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,208,382 kWh $ 102,273 $ 0.046 /kWh

- Demand Charge

9,187 kW $ 73,496 $ 8.00 /kW

- Electricity Fees

- $ 10,546 -

Fuel Oil #2

49,000 MMBtu $ 245,000 $ 5.00 /MMBtu

TOTAL ENERGY

71,636 MMBtu $ 431,315 $ 6.02 /MMBtu

Other Liquid (non-haz)

6,400 Gal $ 32,000 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

283,704 kWh
164,712 kWh
$ 9,129
$ 5,320
8.93 %
5.20 %
$ 0.046 /kWh

- Demand Charge

595 kW
137 kW
$ 7,929
$ 1,841
10.79 %
2.50 %
$ 8.00 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Fuel Oil #2

364 MMBtu
0 MMBtu
$ 1,950
$ 0
0.80 %
0.00 %
$ 5.00 /MMBtu

TOTAL ENERGY

3,273 MMBtu
1,689 MMBtu
$ 19,008
$ 7,161
4.41 %
1.66 %
$ 6.02 /MMBtu

Other Liquid (non-haz)

1,300 Gal
1,300 Gal
$ 6,500
$ 6,500
20.31 %
20.31 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REDUCE FLUID FLOW RATES 2.5123 I $ 600 $ 4,090 0.15
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

127,784 kWh $ 4,090 $ 0.046 /kWh

TOTAL ENERGY

1,310 MMBtu $ 4,090 -
02 view
details
REPLACE OVER-SIZE MOTORS AND PUMPS WITH OPTIMUM SIZE 2.4131 N $ 5,660 $ 9,897 0.57
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

118,992 kWh $ 3,809 $ 0.046 /kWh

- Demand Charge

458 kW $ 6,088 $ 8.00 /kW

TOTAL ENERGY

1,220 MMBtu $ 9,897 -
03 view
details
MAINTAIN MACHINES TO REDUCE LEAKS 3.7311 I $ 5,000 $ 6,500 0.77
Energy Sources Yearly Reduction Yearly Savings Unit Price

Other Liquid (non-haz)

1,300 Gal $ 6,500 $ 0 /Gal

TOTAL WASTE

- $ 6,500 -
04 view
details
FILTER AND REUSE HYDRAULIC OIL 3.5111 N $ 3,500 $ 1,950 1.79
Energy Sources Yearly Reduction Yearly Savings Unit Price

Fuel Oil #2

364 MMBtu $ 1,950 $ 5.00 /MMBtu

TOTAL ENERGY

364 MMBtu $ 1,950 -
05 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 51,281 $ 3,071 16.70
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

36,928 kWh $ 1,230 $ 0.046 /kWh

- Demand Charge

137 kW $ 1,841 $ 8.00 /kW

TOTAL ENERGY

379 MMBtu $ 3,071 -
06 view
details
USE POWER DURING OFF-PEAK PERIODS 2.3137 I $ 0 $ 32,520 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 32,520 -

TOTAL PRODUCTON

- $ 32,520 -