Industrial Assessment Centers

Assessment #GT0647


Assessment Year 1998
SIC 3499
SIC Description Fabricated Metal Products, Nec
NAICS
NAICS Description
Principal Product Stamped Metal Products
Sales $ 4,300,000
# of Employees 65
Plant Area (Sq.Ft.) 30,000
Annual Production 1,200,000 Pieces
Production Hrs. Annual 6,000
Location (State) GA
Yearly Energy Cost $ 58,541

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

699,590 kWh $ 24,486 $ 0.035 /kWh

- Demand Charge

2,034 kW $ 23,391 $ 11.50 /kW

- Electricity Fees

- $ 8,339 -

Natural Gas

315 MMBtu $ 2,325 $ 7.38 /MMBtu

TOTAL ENERGY

7,486 MMBtu $ 58,541 $ 7.82 /MMBtu

Solid Waste (non-haz)

525 lbs $ 770 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

32,533 kWh
32,533 kWh
$ 1,139
$ 1,139
4.65 %
4.65 %
$ 0.035 /kWh

- Demand Charge

71 kW
71 kW
$ 815
$ 815
3.48 %
3.48 %
$ 11.50 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

175 MMBtu
0 MMBtu
$ 1,290
$ 0
55.48 %
0.00 %
$ 7.38 /MMBtu

TOTAL ENERGY

508 MMBtu
333 MMBtu
$ 3,244
$ 1,954
5.54 %
3.34 %
$ 7.82 /MMBtu

Solid Waste (non-haz)

525 lbs
0 lbs
$ 770
$ 0
100.00 %
0.00 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 3,080 $ 1,309 2.35
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

19,930 kWh $ 694 $ 0.035 /kWh

- Demand Charge

54 kW $ 615 $ 11.50 /kW

TOTAL ENERGY

204 MMBtu $ 1,309 -
02 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 2,200 $ 645 3.41
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

12,603 kWh $ 445 $ 0.035 /kWh

- Demand Charge

17 kW $ 200 $ 11.50 /kW

TOTAL ENERGY

129 MMBtu $ 645 -
03 view
details
USE DIRECT AIR SUPPLY TO EXHAUST HOODS 2.7245 N $ 4,625 $ 860 5.38
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

117 MMBtu $ 860 $ 7.38 /MMBtu

TOTAL ENERGY

117 MMBtu $ 860 -
04 view
details
IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS 2.7243 N $ 1,992 $ 430 4.63
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

58 MMBtu $ 430 $ 7.38 /MMBtu

TOTAL ENERGY

58 MMBtu $ 430 -
05 view
details
INSTALL AUTOMATIC PACKING EQUIPMENT 4.4410 N $ 3,125 $ 2,260 1.38
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

525 lbs $ 770 $ 0 /lbs

TOTAL WASTE

- $ 770 -

Personnel Changes

- $ 1,490 -

TOTAL PRODUCTON

- $ 1,490 -