Industrial Assessment Centers
Assessment #GT0615
| Assessment Year | 1997 |
|---|---|
| SIC | 2147 |
| SIC Description | |
| NAICS | |
| NAICS Description | |
| Principal Product | Rugs |
| Sales | $ 60,000,000 |
| # of Employees | 500 |
| Plant Area (Sq.Ft.) | 410,000 |
| Annual Production | 14,600,000 Pieces |
| Production Hrs. Annual | 7,200 |
| Location (State) | GA |
| Yearly Energy Cost | $ 1,219,354 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
8,628,371 kWh | $ 262,735 | $ 0.030 /kWh |
- Demand Charge |
17,887 kW | $ 163,145 | $ 9.12 /kW |
- Electricity Fees |
- | $ 17,034 | - |
Natural Gas |
196,281 MMBtu | $ 705,955 | $ 3.60 /MMBtu |
LPG |
5,771 MMBtu | $ 39,174 | $ 6.79 /MMBtu |
Fuel Oil #6 |
9,031 MMBtu | $ 31,311 | $ 3.47 /MMBtu |
TOTAL ENERGY |
299,524 MMBtu | $ 1,219,354 | $ 4.07 /MMBtu |
Water Disposal |
145,014,000 Gal | $ 171,127 | $ 0 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
144,490 kWh 0 kWh |
$ 4,407 $ 0 |
1.68 % 0.00 % |
$ 0.030 /kWh |
- Demand Charge |
396 kW 0 kW |
$ 3,445 $ 0 |
2.11 % 0.00 % |
$ 9.12 /kW |
- Electricity Fees |
- |
$ 208 $ 0 |
1.22 % 0.00 % |
- |
Natural Gas |
34,992 MMBtu 30,061 MMBtu |
$ 125,470 $ 108,210 |
17.77 % 15.33 % |
$ 3.60 /MMBtu |
LPG |
0 MMBtu 0 MMBtu |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 6.79 /MMBtu |
Fuel Oil #6 |
0 MMBtu 0 MMBtu |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 3.47 /MMBtu |
TOTAL ENERGY |
36,473 MMBtu 30,061 MMBtu |
$ 133,530 $ 108,210 |
10.95 % 8.87 % |
$ 4.07 /MMBtu |
Water Disposal |
7,758,000 Gal 7,758,000 Gal |
$ 9,154 $ 9,154 |
5.35 % 5.35 % |
$ 0 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
RECOVER HEAT FROM EXHAUSTED STEAM | 2.2445 | I | $ 64,500 | $ 42,000 | 1.54 | ||||||||||||||||||||||||||||||||
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| 02 | view details |
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO | 2.1233 | I | $ 24,000 | $ 11,020 | 2.18 | ||||||||||||||||||||||||||||||||
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| 03 | view details |
USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS | 2.2424 | N | $ 30,000 | $ 11,000 | 2.73 | ||||||||||||||||||||||||||||||||
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| 04 | view details |
REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES | 4.6520 | N | $ 0 | $ 278,260 | 0.00 | ||||||||||||||||||||||||||||||||
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| 05 | view details |
USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION | 3.4111 | I | $ 112,950 | $ 70,347 | 1.61 | ||||||||||||||||||||||||||||||||
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| 06 | view details |
TURN OFF EQUIPMENT WHEN NOT IN USE | 2.6218 | N | $ 4,400 | $ 5,355 | 0.82 | ||||||||||||||||||||||||||||||||
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| 07 | view details |
METER WASTE WATER | 3.4155 | N | $ 1,800 | $ 890 | 2.02 | ||||||||||||||||||||||||||||||||
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| 08 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 3,890 | $ 2,705 | 1.44 | ||||||||||||||||||||||||||||||||
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