Industrial Assessment Centers

Assessment #GT0577


Assessment Year 1996
SIC 3714
SIC Description Motor Vehicle Parts And Accessories
NAICS
NAICS Description
Principal Product Auto A/C Dryers
Sales $ 25,000,000
# of Employees 40
Plant Area (Sq.Ft.) 30,000
Annual Production 250,000 Pieces
Production Hrs. Annual 2,000
Location (State) GA
Yearly Energy Cost $ 38,701

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

244,431 kWh $ 26,159 $ 0.107 /kWh

- Electricity Fees

- $ 7,084 -

Natural Gas

916 MMBtu $ 5,458 $ 5.96 /MMBtu

TOTAL ENERGY

3,421 MMBtu $ 38,701 $ 11.31 /MMBtu

Other Liquid (non-haz)

20,000 Gal $ 10,000 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

35,755 kWh
26,670 kWh
$ 3,813
$ 2,853
14.58 %
10.91 %
$ 0.107 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

342 MMBtu
342 MMBtu
$ 2,040
$ 2,040
37.38 %
37.38 %
$ 5.96 /MMBtu

TOTAL ENERGY

708 MMBtu
615 MMBtu
$ 5,853
$ 4,893
15.12 %
12.64 %
$ 11.31 /MMBtu

Other Liquid (non-haz)

2,325 Gal
2,325 Gal
$ 2,290
$ 2,290
22.90 %
22.90 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 5,380 $ 403 13.35
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,810 kWh $ 403 $ 0.107 /kWh

TOTAL ENERGY

39 MMBtu $ 403 -
02 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 N $ 8,320 $ 160 52.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,465 kWh $ 160 $ 0.107 /kWh

TOTAL ENERGY

15 MMBtu $ 160 -
03 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 N $ 668 $ 800 0.84
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,620 kWh $ 800 $ 0.107 /kWh

TOTAL ENERGY

78 MMBtu $ 800 -
04 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 600 $ 2,450 0.24
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

22,860 kWh $ 2,450 $ 0.107 /kWh

TOTAL ENERGY

234 MMBtu $ 2,450 -
05 view
details
COVER OPEN TANKS WITH FLOATING INSULATION 2.2513 I $ 1,176 $ 2,040 0.58
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

342 MMBtu $ 2,040 $ 5.96 /MMBtu

TOTAL ENERGY

342 MMBtu $ 2,040 -
06 view
details
CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS 3.1191 I $ 114 $ 2,290 0.05
Energy Sources Yearly Reduction Yearly Savings Unit Price

Other Liquid (non-haz)

2,325 Gal $ 2,290 $ 0 /Gal

TOTAL WASTE

- $ 2,290 -