Industrial Assessment Centers
Assessment #GT0504
| Assessment Year | 1993 |
|---|---|
| SIC | 2262 |
| SIC Description | Finishing Plants, Manmade |
| NAICS | |
| NAICS Description | |
| Principal Product | Dyed Fiber |
| Sales | $ 20,000,000 |
| # of Employees | 30 |
| Plant Area (Sq.Ft.) | 77,000 |
| Annual Production | 3,500,000 Pounds |
| Production Hrs. Annual | 6,000 |
| Location (State) | GA |
| Yearly Energy Cost | $ 348,650 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
2,159,437 kWh | $ 141,632 | $ 0.066 /kWh |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
60,690 MMBtu | $ 207,018 | $ 3.41 /MMBtu |
TOTAL ENERGY |
82,824 MMBtu | $ 348,650 | $ 4.21 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
198,124 kWh 167,057 kWh |
$ 13,020 $ 10,980 |
9.19 % 7.75 % |
$ 0.066 /kWh |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
6,903 MMBtu 6,903 MMBtu |
$ 23,545 $ 23,545 |
11.37 % 11.37 % |
$ 3.41 /MMBtu |
TOTAL ENERGY |
8,933 MMBtu 8,615 MMBtu |
$ 36,565 $ 34,525 |
10.49 % 9.90 % |
$ 4.21 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO | 2.1233 | I | $ 900 | $ 12,225 | 0.07 | ||||||||||||
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| 02 | view details |
REPAIR AND ELIMINATE STEAM LEAKS | 2.2135 | I | $ 400 | $ 3,240 | 0.12 | ||||||||||||
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| 03 | view details |
ELIMINATE LEAKS IN WATER LINES AND VALVES | 3.4154 | I | $ 500 | $ 4,450 | 0.11 | ||||||||||||
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| 04 | view details |
SHUT OFF STEAM TRAPS ON SUPER HEATED STEAM LINES WHEN NOT IN USE | 2.2114 | I | $ 250 | $ 3,630 | 0.07 | ||||||||||||
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| 05 | view details |
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS | 2.4133 | I | $ 11,430 | $ 3,900 | 2.93 | ||||||||||||
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| 06 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | I | $ 600 | $ 790 | 0.76 | ||||||||||||
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| 07 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 500 | $ 6,290 | 0.08 | ||||||||||||
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| 08 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 5,760 | $ 2,040 | 2.82 | ||||||||||||
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