Industrial Assessment Centers

Assessment #DS0170


Assessment Year 2000
SIC 2499
SIC Description Wood Products, Nec
NAICS
NAICS Description
Principal Product Treated lumber
Sales $ 40,000,000
# of Employees 40
Plant Area (Sq.Ft.) 62,460
Annual Production 27,942,000 Thousand Feet
Production Hrs. Annual 4,940
Location (State) SD
Yearly Energy Cost $ 56,396

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

562,720 kWh $ 24,575 $ 0.044 /kWh

- Demand Charge

2,304 kW $ 18,700 $ 8.12 /kW

- Electricity Fees

- $ 1,732 -

Natural Gas

1,623 MMBtu $ 7,630 $ 4.70 /MMBtu

LPG

184 MMBtu $ 3,759 $ 20.43 /MMBtu

TOTAL ENERGY

7,575 MMBtu $ 56,396 $ 7.45 /MMBtu

Other Liquid (non-haz)

330 Gal $ 1,405 $ 0 /Gal

Solid Waste (non-haz)

4,568,000 lbs $ -75,945 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

23,447 kWh
9,086 kWh
$ 1,048
$ 404
4.26 %
1.64 %
$ 0.044 /kWh

- Demand Charge

71 kW
23 kW
$ 575
$ 185
3.07 %
0.99 %
$ 8.12 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 4.70 /MMBtu

LPG

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 20.43 /MMBtu

TOTAL ENERGY

240 MMBtu
93 MMBtu
$ 1,623
$ 589
2.88 %
1.04 %
$ 7.45 /MMBtu

Other Liquid (non-haz)

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Solid Waste (non-haz)

125,510 lbs
25,110 lbs
$ 2,950
$ 590
-3.88 %
-0.78 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 723 $ 274 2.64
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,224 kWh $ 147 $ 0.044 /kWh

- Demand Charge

16 kW $ 127 $ 8.12 /kW

TOTAL ENERGY

33 MMBtu $ 274 -
02 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 324 $ 120 2.70
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,638 kWh $ 120 $ 0.044 /kWh

TOTAL ENERGY

27 MMBtu $ 120 -
03 view
details
REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT 2.4324 N $ 515 $ 640 0.80
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

8,499 kWh $ 377 $ 0.044 /kWh

- Demand Charge

32 kW $ 263 $ 8.12 /kW

TOTAL ENERGY

87 MMBtu $ 640 -
04 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 224 $ 589 0.38
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

9,086 kWh $ 404 $ 0.044 /kWh

- Demand Charge

23 kW $ 185 $ 8.12 /kW

TOTAL ENERGY

93 MMBtu $ 589 -
05 view
details
INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE 3.5313 I $ 45 $ 1,419 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

25,110 lbs $ 590 $ 0 /lbs

TOTAL WASTE

- $ 590 -

Personnel Changes

- $ 390 -

By-product Production

- $ 439 -

TOTAL PRODUCTON

- $ 829 -
06 view
details
REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS 3.5212 N $ 3,145 $ 2,360 1.33
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

100,400 lbs $ 2,360 $ 0 /lbs

TOTAL WASTE

- $ 2,360 -
07 view
details
RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS 4.5140 N $ 2,940 $ 26,520 0.11
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 26,520 -

TOTAL PRODUCTON

- $ 26,520 -
08 view
details
CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE 4.2110 N $ 1,350 $ 1,980 0.68
Energy Sources Yearly Reduction Yearly Savings Unit Price

Ancillary Material Cost

- $ 1,980 -

TOTAL PRODUCTON

- $ 1,980 -
09 view
details
INSTALL AUTOMATIC PACKING EQUIPMENT 4.4410 N $ 3,500 $ 5,407 0.65
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 5,407 -

TOTAL PRODUCTON

- $ 5,407 -
10 view
details
MODIFY PROCESS TO REDUCE MATERIAL USE/COST 4.1310 N $ 2,627 $ 9,195 0.29
Energy Sources Yearly Reduction Yearly Savings Unit Price

Ancillary Material Cost

- $ 9,195 -

TOTAL PRODUCTON

- $ 9,195 -