Industrial Assessment Centers
Assessment #DS0089
| Assessment Year | 1997 |
|---|---|
| SIC | 3081 |
| SIC Description | Unsupported Plastics Film & Sheet |
| NAICS | |
| NAICS Description | |
| Principal Product | Plastic Bags |
| Sales | $ 20,000,000 |
| # of Employees | 140 |
| Plant Area (Sq.Ft.) | 100,000 |
| Annual Production | 20,000,000 Pounds |
| Production Hrs. Annual | 8,760 |
| Location (State) | MN |
| Yearly Energy Cost | $ 742,118 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
11,608,441 kWh | $ 395,483 | $ 0.034 /kWh |
- Demand Charge |
25,404 kW | $ 180,090 | $ 7.09 /kW |
- Electricity Fees |
- | $ 12,421 | - |
Natural Gas |
31,281 MMBtu | $ 100,160 | $ 3.20 /MMBtu |
LPG |
4,833 MMBtu | $ 53,964 | $ 11.17 /MMBtu |
TOTAL ENERGY |
155,101 MMBtu | $ 742,118 | $ 4.78 /MMBtu |
Water Disposal |
1,932,768 Gal | $ 3,993 | $ 0 /Gal |
Other Liquid (non-haz) |
440 Gal | $ 880 | $ 0 /Gal |
Other Liquid (haz) |
6,975 Gal | $ 10,230 | $ 0 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
-29,309 kWh -13,189 kWh |
$ -997 $ -452 |
-0.25 % -0.11 % |
$ 0.034 /kWh |
- Demand Charge |
-59 kW -64 kW |
$ -112 $ -147 |
-0.06 % -0.08 % |
$ 7.09 /kW |
- Electricity Fees |
- |
$ 7,041 $ 7,041 |
56.69 % 56.69 % |
- |
Natural Gas |
0 MMBtu 0 MMBtu |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 3.20 /MMBtu |
LPG |
0 MMBtu 0 MMBtu |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 11.17 /MMBtu |
TOTAL ENERGY |
-300 MMBtu -135 MMBtu |
$ 5,932 $ 6,442 |
0.80 % 0.87 % |
$ 4.78 /MMBtu |
Water Disposal |
742,997 Gal 742,997 Gal |
$ 1,298 $ 1,298 |
32.51 % 32.51 % |
$ 0 /Gal |
Other Liquid (non-haz) |
440 Gal 0 Gal |
$ 670 $ 0 |
76.14 % 0.00 % |
$ 0 /Gal |
Other Liquid (haz) |
2,093 Gal 0 Gal |
$ 1,858 $ 0 |
18.16 % 0.00 % |
$ 0 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
USE POWER FACTOR CONTROLLERS | 2.3211 | I | $ 1,750 | $ 7,041 | 0.25 | ||||||||||||||||||||||||||||||||
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| 02 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | N | $ 450 | $ 296 | 1.52 | ||||||||||||||||||||||||||||||||
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| 03 | view details |
METER RECYCLED WATER (TO REDUCE SEWER CHARGES) | 3.4116 | I | $ 1,100 | $ 1,298 | 0.85 | ||||||||||||||||||||||||||||||||
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| 04 | view details |
FILTER AND REUSE HYDRAULIC OIL | 3.5111 | N | $ 0 | $ 670 | 0.00 | ||||||||||||||||||||||||||||||||
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| 05 | view details |
DISTILL CONTAMINATED SOLVENTS FOR REUSE | 3.8142 | N | $ 7,500 | $ 8,273 | 0.91 | ||||||||||||||||||||||||||||||||
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| 06 | view details |
CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS | 3.1191 | I | $ 2,315 | $ 41,641 | 0.06 | ||||||||||||||||||||||||||||||||
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