Industrial Assessment Centers

Assessment #DS0081


Assessment Year 1997
SIC 3563
SIC Description Air And Gas Compressors
NAICS
NAICS Description
Principal Product Portable Air Compressors
Sales $ 70,000,000
# of Employees 215
Plant Area (Sq.Ft.) 239,000
Annual Production 250,000 Pieces
Production Hrs. Annual 2,600
Location (State) MN
Yearly Energy Cost $ 227,636

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,811,548 kWh $ 143,590 $ 0.051 /kWh

- Electricity Fees

- $ 762 -

Natural Gas

17,659 MMBtu $ 83,284 $ 4.72 /MMBtu

TOTAL ENERGY

46,477 MMBtu $ 227,636 $ 4.90 /MMBtu

Water Disposal

8,829,000 Gal $ 883 $ 0 /Gal

Solid Waste (non-haz)

24,000 lbs $ 3,351 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

222,450 kWh
222,450 kWh
$ 11,345
$ 11,345
7.90 %
7.90 %
$ 0.051 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 4.72 /MMBtu

TOTAL ENERGY

2,280 MMBtu
2,280 MMBtu
$ 11,345
$ 11,345
4.98 %
4.98 %
$ 4.90 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Solid Waste (non-haz)

24,000 lbs
0 lbs
$ 3,351
$ 0
100.00 %
0.00 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 14,485 $ 4,443 3.26
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

87,046 kWh $ 4,443 $ 0.051 /kWh

TOTAL ENERGY

892 MMBtu $ 4,443 -
02 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 400 $ 6,902 0.06
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

135,404 kWh $ 6,902 $ 0.051 /kWh

TOTAL ENERGY

1,388 MMBtu $ 6,902 -
03 view
details
INITIATE A TOTAL QUALITY MANAGEMENT PROGRAM 4.7110 I $ 0 $ 300 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 300 -

TOTAL PRODUCTON

- $ 300 -
04 view
details
USE A RAG RECYCLE SERVICE 3.7131 N $ 750 $ 3,351 0.22
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

24,000 lbs $ 3,351 $ 0 /lbs

TOTAL WASTE

- $ 3,351 -
05 view
details
INITIATE A TOTAL QUALITY MANAGEMENT PROGRAM 4.7110 N $ 16,000 $ 60,000 0.27
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 60,000 -

TOTAL PRODUCTON

- $ 60,000 -