Industrial Assessment Centers
Assessment #DS0074
| Assessment Year | 1996 |
|---|---|
| SIC | 3156 |
| SIC Description | |
| NAICS | |
| NAICS Description | |
| Principal Product | Industrial Ovens and Furnaces |
| Sales | $ 22,000,000 |
| # of Employees | 220 |
| Plant Area (Sq.Ft.) | 148,800 |
| Annual Production | 208 Pieces |
| Production Hrs. Annual | 4,160 |
| Location (State) | MN |
| Yearly Energy Cost | $ 300,153 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
3,925,557 kWh | $ 121,658 | $ 0.031 /kWh |
- Demand Charge |
10,548 kW | $ 78,976 | $ 7.49 /kW |
- Electricity Fees |
- | $ 7,342 | - |
Natural Gas |
42,104 MMBtu | $ 92,177 | $ 2.19 /MMBtu |
TOTAL ENERGY |
82,341 MMBtu | $ 300,153 | $ 3.65 /MMBtu |
Water Disposal |
1,588,000 Gal | $ 3,316 | $ 0 /Gal |
Other Liquid (haz) |
1,615 Gal | $ 64,600 | $ 0 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
249,414 kWh 249,414 kWh |
$ 8,226 $ 8,226 |
6.76 % 6.76 % |
$ 0.031 /kWh |
- Demand Charge |
761 kW 761 kW |
$ 5,744 $ 5,744 |
7.27 % 7.27 % |
$ 7.49 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
1,028 MMBtu 1,028 MMBtu |
$ 4,018 $ 4,018 |
4.36 % 4.36 % |
$ 2.19 /MMBtu |
TOTAL ENERGY |
3,584 MMBtu 3,584 MMBtu |
$ 17,988 $ 17,988 |
5.99 % 5.99 % |
$ 3.65 /MMBtu |
Water Disposal |
0 Gal 0 Gal |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 0 /Gal |
Other Liquid (haz) |
1,378 Gal 1,378 Gal |
$ 55,120 $ 55,120 |
85.33 % 85.33 % |
$ 0 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 14,848 | $ 13,466 | 1.10 | ||||||||||||||||
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| 02 | view details |
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS | 2.4133 | I | $ 1,484 | $ 168 | 8.83 | ||||||||||||||||
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| 03 | view details |
CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS | 3.2123 | I | $ 6,500 | $ 57,080 | 0.11 | ||||||||||||||||
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| 04 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 240 | $ 336 | 0.71 | ||||||||||||||||
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| 05 | view details |
INSTALL TIMERS AND/OR THERMOSTATS | 2.7261 | I | $ 2,250 | $ 4,018 | 0.56 | ||||||||||||||||
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