Industrial Assessment Centers

Assessment #DS0066


Assessment Year 1996
SIC 2759
SIC Description Commercial Printing, Nec
NAICS
NAICS Description
Principal Product Commercial Printing
Sales $ 100,000,000
# of Employees 475
Plant Area (Sq.Ft.) 385,000
Annual Production 144,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) MN
Yearly Energy Cost $ 1,367,713

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

27,139,215 kWh $ 753,529 $ 0.028 /kWh

- Demand Charge

51,204 kW $ 342,289 $ 6.68 /kW

- Electricity Fees

- $ 138,698 -

Natural Gas

82,267 MMBtu $ 123,638 $ 1.50 /MMBtu

LPG

2,595 MMBtu $ 9,559 $ 3.68 /MMBtu

TOTAL ENERGY

363,039 MMBtu $ 1,367,713 $ 3.77 /MMBtu

Water Disposal

6,447,760 Gal $ 19,154 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

1,431,712 kWh
524,326 kWh
$ 40,080
$ 14,680
5.32 %
1.95 %
$ 0.028 /kWh

- Demand Charge

896 kW
1,008 kW
$ 5,989
$ 6,734
1.75 %
1.97 %
$ 6.68 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

21,451 MMBtu
19,305 MMBtu
$ 32,177
$ 28,958
26.03 %
23.42 %
$ 1.50 /MMBtu

LPG

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 3.68 /MMBtu

TOTAL ENERGY

36,126 MMBtu
24,679 MMBtu
$ 78,246
$ 50,372
5.72 %
3.68 %
$ 3.77 /MMBtu

Water Disposal

492,888 Gal
0 Gal
$ 1,464
$ 0
7.64 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 I $ 21,193 $ 21,792 0.97
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

533,705 kWh $ 14,938 $ 0.028 /kWh

- Demand Charge

1,026 kW $ 6,854 $ 6.68 /kW

TOTAL ENERGY

5,470 MMBtu $ 21,792 -
02 view
details
INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS 2.7447 N $ 37,150 $ 27,874 1.33
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

907,386 kWh $ 25,400 $ 0.028 /kWh

- Demand Charge

-112 kW $ -745 $ 6.68 /kW

Natural Gas

2,146 MMBtu $ 3,219 $ 1.50 /MMBtu

TOTAL ENERGY

11,447 MMBtu $ 27,874 -
03 view
details
PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT 2.2441 I $ 52,000 $ 28,580 1.82
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

-9,379 kWh $ -258 $ 0.028 /kWh

- Demand Charge

-18 kW $ -120 $ 6.68 /kW

Natural Gas

19,305 MMBtu $ 28,958 $ 1.50 /MMBtu

TOTAL ENERGY

19,209 MMBtu $ 28,580 -
04 view
details
METER WASTE WATER 3.4155 N $ 550 $ 1,464 0.38
Energy Sources Yearly Reduction Yearly Savings Unit Price

Water Disposal

492,888 Gal $ 1,464 $ 0 /Gal

TOTAL WASTE

- $ 1,464 -