Industrial Assessment Centers

Assessment #DL0092


Assessment Year 2012
SIC 2865
SIC Description Cyclic Crudes And Intermediates
NAICS 325132
NAICS Description Synthetic Organic Dye and Pigment Manufacturing
Principal Product DPP and QA crude pigments
Sales $ 80,000,000
# of Employees 26
Plant Area (Sq.Ft.) 91,200
Annual Production 2,550 Tons
Production Hrs. Annual 8,760
Location (State) DE
Yearly Energy Cost $ 1,486,707

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

22,094,558 kWh $ 1,486,707 $ 0.067 /kWh

- Electricity Fees

- $ 0 -

TOTAL ENERGY

226,471 MMBtu $ 1,486,707 $ 6.56 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

1,114,296 kWh
0 kWh
$ 74,627
$ 0
5.02 %
0.00 %
$ 0.067 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

TOTAL ENERGY

11,422 MMBtu
0 MMBtu
$ 74,627
$ 0
5.02 %
0.00 %
$ 6.56 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REPAIR LEAKS IN LINES AND VALVES 2.2133 $ 48,000 $ 50,827 0.94
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

758,616 kWh $ 50,827 $ 0.067 /kWh

TOTAL ENERGY

7,776 MMBtu $ 50,827 -
02 view
details
USE / PURCHASE OPTIMUM SIZED COMPRESSOR 2.4226 $ 25,000 $ 11,100 2.25
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

165,600 kWh $ 11,100 $ 0.067 /kWh

TOTAL ENERGY

1,697 MMBtu $ 11,100 -
03 view
details
UPGRADE CONTROLS ON COMPRESSORS 2.4224 $ 28,000 $ 12,700 2.20
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

190,080 kWh $ 12,700 $ 0.067 /kWh

TOTAL ENERGY

1,948 MMBtu $ 12,700 -