Industrial Assessment Centers

Assessment #DL0090


Assessment Year 2012
SIC 2095
SIC Description Roasted Coffee
NAICS 311920
NAICS Description Coffee and Tea Manufacturing
Principal Product Coffee
Sales $ 9,999,999
# of Employees 35
Plant Area (Sq.Ft.) 97,000
Annual Production 10,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) NJ
Yearly Energy Cost $ 340,053

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,944,083 kWh $ 228,207 $ 0.117 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

12,837 MMBtu $ 111,846 $ 8.71 /MMBtu

TOTAL ENERGY

32,764 MMBtu $ 340,053 $ 10.38 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

621,770 kWh
0 kWh
$ 72,762
$ 0
31.88 %
0.00 %
$ 0.117 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

1,658 MMBtu
0 MMBtu
$ 14,441
$ 0
12.91 %
0.00 %
$ 8.71 /MMBtu

TOTAL ENERGY

8,031 MMBtu
0 MMBtu
$ 87,203
$ 0
25.64 %
0.00 %
$ 10.38 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 $ 100 $ 2,165 0.05
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

18,500 kWh $ 2,165 $ 0.117 /kWh

TOTAL ENERGY

190 MMBtu $ 2,165 -
02 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 $ 3,500 $ 13,000 0.27
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

111,000 kWh $ 13,000 $ 0.117 /kWh

TOTAL ENERGY

1,138 MMBtu $ 13,000 -
03 view
details
TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME 2.6212 $ 1,000 $ 3,160 0.32
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

27,000 kWh $ 3,160 $ 0.117 /kWh

TOTAL ENERGY

277 MMBtu $ 3,160 -
04 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 $ 50,400 $ 44,062 1.14
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

376,600 kWh $ 44,062 $ 0.117 /kWh

TOTAL ENERGY

3,860 MMBtu $ 44,062 -
05 view
details
RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR 2.2531 $ 225 $ 12,281 0.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,410 MMBtu $ 12,281 $ 8.71 /MMBtu

TOTAL ENERGY

1,410 MMBtu $ 12,281 -
06 view
details
USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE MECHANICAL DRIVE 2.4144 $ 15,000 $ 7,582 1.98
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

64,800 kWh $ 7,582 $ 0.117 /kWh

TOTAL ENERGY

664 MMBtu $ 7,582 -
07 view
details
TURN OFF EQUIPMENT WHEN NOT IN USE 2.6218 $ 100 $ 2,793 0.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

23,870 kWh $ 2,793 $ 0.117 /kWh

TOTAL ENERGY

245 MMBtu $ 2,793 -
08 view
details
ADJUST BURNERS FOR EFFICIENT OPERATION 2.1133 $ 2,160 $ 2,160 1.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

248 MMBtu $ 2,160 $ 8.71 /MMBtu

TOTAL ENERGY

248 MMBtu $ 2,160 -