Industrial Assessment Centers

Assessment #DL0085

Assessment Year	2012
SIC	3554
SIC Description	Paper Industries Machinery
NAICS	333291
NAICS Description	Paper Industry Machinery Manufacturing
Principal Product	capital equipment fo the corrugated box industry
Sales	$ 80,000,000
# of Employees	300
Plant Area (Sq.Ft.)	200,000
Annual Production	2,147,483,647 Not Available
Production Hrs. Annual	7,488
Location (State)	MD
Yearly Energy Cost	$ 875,342

Current Energy Usage & Costs

Energy Sources	Yearly Usage	Yearly Cost	Unit Price
Electricity	6,046,950 kWh	$ 752,528	$ 0.124 /kWh
- Electricity Fees	-	$ 0	-
Natural Gas	9,681 MMBtu	$ 122,814	$ 12.69 /MMBtu
TOTAL ENERGY	71,663 MMBtu	$ 875,342	$ 12.21 /MMBtu

Recommended Reduction in Usage & Costs

Recommended Implemented

Energy Sources	Yearly Savings	Yearly Cost	% Saved	Unit Price
Electricity	844,120 kWh 551,170 kWh	$ 104,685 $ 68,360	13.91 % 9.08 %	$ 0.124 /kWh
- Electricity Fees	-	$ 0 $ 0	0.00 % 0.00 %	-
Natural Gas	4,468 MMBtu 1,982 MMBtu	$ 56,703 $ 25,155	46.17 % 20.48 %	$ 12.69 /MMBtu
TOTAL ENERGY	13,121 MMBtu 7,632 MMBtu	$ 161,388 $ 93,515	18.44 % 10.68 %	$ 12.21 /MMBtu

Recommendations

AR #

Description

ARC Code

Status

Cost

Savings

Payback
(Years)

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details

SEPARATE CONTROLS OF AIR HANDLERS FROM AC/ HEATING SYSTEMS

2.7262

$ 100

$ 37,175

0.00

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	299,800 kWh	$ 37,175	$ 0.124 /kWh
TOTAL ENERGY	3,073 MMBtu	$ 37,175	-

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details

REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS

2.7224

$ 100

$ 7,948

0.01

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Natural Gas	626 MMBtu	$ 7,948	$ 12.69 /MMBtu
TOTAL ENERGY	626 MMBtu	$ 7,948	-

view
details

RECOVER HEAT FROM TRANSFORMERS

2.2431

$ 6,080

$ 9,212

0.66

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Natural Gas	726 MMBtu	$ 9,212	$ 12.69 /MMBtu
TOTAL ENERGY	726 MMBtu	$ 9,212	-

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details

INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT

2.7241

$ 21,080

$ 25,500

0.83

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	205,500 kWh	$ 25,500	$ 0.124 /kWh
TOTAL ENERGY	2,106 MMBtu	$ 25,500	-

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details

USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES

2.4322

$ 51,500

$ 32,910

1.56

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	265,430 kWh	$ 32,910	$ 0.124 /kWh
TOTAL ENERGY	2,721 MMBtu	$ 32,910	-

view
details

RECOVER HEAT FROM AIR COMPRESSOR

2.2434

$ 4,850

$ 7,995

0.61

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Natural Gas	630 MMBtu	$ 7,995	$ 12.69 /MMBtu
TOTAL ENERGY	630 MMBtu	$ 7,995	-

view
details

USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE MECHANICAL DRIVE

2.4144

$ 2,800

$ 4,020

0.70

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	32,400 kWh	$ 4,020	$ 0.124 /kWh
TOTAL ENERGY	332 MMBtu	$ 4,020	-

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details

INSTALL OCCUPANCY SENSORS

2.7135

$ 620

$ 2,640

0.23

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	21,340 kWh	$ 2,640	$ 0.124 /kWh
TOTAL ENERGY	219 MMBtu	$ 2,640	-

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details

USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR

2.2411

$ 80,000

$ 23,794

3.36

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Natural Gas	1,875 MMBtu	$ 23,794	$ 12.69 /MMBtu
TOTAL ENERGY	1,875 MMBtu	$ 23,794	-

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details

REVISE SMOKE CLEANUP FROM OPERATIONS

2.7244

$ 11,200

$ 3,290

3.40

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	26,500 kWh	$ 3,290	$ 0.124 /kWh
TOTAL ENERGY	272 MMBtu	$ 3,290	-

view
details

IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS

2.7243

$ 11,040

$ 5,894

1.87

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	-15,000 kWh	$ -1,860	$ 0.124 /kWh
Natural Gas	611 MMBtu	$ 7,754	$ 12.69 /MMBtu
TOTAL ENERGY	457 MMBtu	$ 5,894	-

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details

SHUT OFF COOLING WATER WHEN NOT REQUIRED

2.6216

$ 500

$ 1,010

0.50

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	8,150 kWh	$ 1,010	$ 0.124 /kWh
TOTAL ENERGY	84 MMBtu	$ 1,010	-