Industrial Assessment Centers

Assessment #DL0080


Assessment Year 2012
SIC 2631
SIC Description Paperboard Mills
NAICS 322130
NAICS Description Paperboard Mills
Principal Product corrugated containers
Sales $ 26,000,000
# of Employees 100
Plant Area (Sq.Ft.) 156,800
Annual Production 387,000 Not Available
Production Hrs. Annual 5,840
Location (State) MD
Yearly Energy Cost $ 522,494

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

3,200,000 kWh $ 264,000 $ 0.083 /kWh

- Demand Charge

11,099 kW $ 30,628 $ 2.76 /kW

- Electricity Fees

- $ 71,000 -

Natural Gas

22,732 MMBtu $ 156,866 $ 6.90 /MMBtu

TOTAL ENERGY

55,532 MMBtu $ 522,494 $ 9.41 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

395,150 kWh
199,950 kWh
$ 45,430
$ 22,995
17.21 %
8.71 %
$ 0.083 /kWh

- Demand Charge

0 kW
0 kW
$ 0
$ 0
0.00 %
0.00 %
$ 2.76 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

2,440 MMBtu
1,592 MMBtu
$ 19,485
$ 10,985
12.42 %
7.00 %
$ 6.90 /MMBtu

TOTAL ENERGY

6,490 MMBtu
3,642 MMBtu
$ 64,915
$ 33,980
12.42 %
6.50 %
$ 9.41 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 100 $ 3,088 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

26,850 kWh $ 3,088 $ 0.083 /kWh

TOTAL ENERGY

275 MMBtu $ 3,088 -
02 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 26,650 $ 15,456 1.72
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

134,400 kWh $ 15,456 $ 0.083 /kWh

TOTAL ENERGY

1,378 MMBtu $ 15,456 -
03 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 N $ 380 $ 14,835 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

129,000 kWh $ 14,835 $ 0.083 /kWh

TOTAL ENERGY

1,322 MMBtu $ 14,835 -
04 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 2,160 $ 4,451 0.49
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

38,700 kWh $ 4,451 $ 0.083 /kWh

TOTAL ENERGY

397 MMBtu $ 4,451 -
05 view
details
USE WATER-BASED ADHESIVES 3.8131 I $ 145 $ 7,845 0.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,137 MMBtu $ 7,845 $ 6.90 /MMBtu

TOTAL ENERGY

1,137 MMBtu $ 7,845 -
06 view
details
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO 2.1233 I $ 10,000 $ 3,140 3.18
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

455 MMBtu $ 3,140 $ 6.90 /MMBtu

TOTAL ENERGY

455 MMBtu $ 3,140 -
07 view
details
INSTALL TIMERS AND/OR THERMOSTATS 2.7261 N $ 112 $ 8,500 0.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

848 MMBtu $ 8,500 $ 6.90 /MMBtu

TOTAL ENERGY

848 MMBtu $ 8,500 -
08 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 287 $ 1,400 0.21
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

12,200 kWh $ 1,400 $ 0.083 /kWh

TOTAL ENERGY

125 MMBtu $ 1,400 -
09 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 121 $ 6,200 0.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

54,000 kWh $ 6,200 $ 0.083 /kWh

TOTAL ENERGY

554 MMBtu $ 6,200 -