Industrial Assessment Centers

Assessment #DL0076


Assessment Year 2011
SIC 2865
SIC Description Cyclic Crudes And Intermediates
NAICS 325132
NAICS Description Synthetic Organic Dye and Pigment Manufacturing
Principal Product DPP and QA Crude pigments
Sales $ 80,000,000
# of Employees 26
Plant Area (Sq.Ft.) 91,200
Annual Production 2,550 Tons
Production Hrs. Annual 8,760
Location (State) DE
Yearly Energy Cost $ 1,486,707

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

22,094,558 kWh $ 1,486,707 $ 0.067 /kWh

- Electricity Fees

- $ 0 -

TOTAL ENERGY

226,471 MMBtu $ 1,486,707 $ 6.56 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

2,180,430 kWh
1,082,980 kWh
$ 146,050
$ 72,500
9.82 %
4.88 %
$ 0.067 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

TOTAL ENERGY

22,350 MMBtu
11,101 MMBtu
$ 146,050
$ 72,500
9.82 %
4.88 %
$ 6.56 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 I $ 100 $ 63,000 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

940,980 kWh $ 63,000 $ 0.067 /kWh

TOTAL ENERGY

9,645 MMBtu $ 63,000 -
02 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 N $ 24,000 $ 30,650 0.78
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

457,450 kWh $ 30,650 $ 0.067 /kWh

TOTAL ENERGY

4,689 MMBtu $ 30,650 -
03 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 4,000 $ 9,500 0.42
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

142,000 kWh $ 9,500 $ 0.067 /kWh

TOTAL ENERGY

1,456 MMBtu $ 9,500 -
04 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 380,000 $ 42,900 8.86
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

640,000 kWh $ 42,900 $ 0.067 /kWh

TOTAL ENERGY

6,560 MMBtu $ 42,900 -