Industrial Assessment Centers

Assessment #DL0070

Assessment Year	2011
SIC	2676
SIC Description	Sanitary Paper Products
NAICS	322291
NAICS Description	Sanitary Paper Product Manufacturing
Principal Product	Baby Wipes
Sales	$ 250,000,000
# of Employees	470
Plant Area (Sq.Ft.)	450,000
Annual Production	16,200,000 Pieces
Production Hrs. Annual	8,736
Location (State)	DE
Yearly Energy Cost	$ 1,948,854

Current Energy Usage & Costs

Energy Sources	Yearly Usage	Yearly Cost	Unit Price
Electricity	15,750,000 kWh	$ 1,712,944	$ 0.109 /kWh
- Electricity Fees	-	$ 0	-
Natural Gas	1,051 MMBtu	$ 14,714	$ 14.00 /MMBtu
Other Energy	16,746 MMBtu	$ 221,196	$ 13.21 /MMBtu
TOTAL ENERGY	179,236 MMBtu	$ 1,948,854	$ 10.87 /MMBtu
Water Disposal	10,998,000 Gal	$ 48,876	$ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended Implemented

Energy Sources	Yearly Savings	Yearly Cost	% Saved	Unit Price
Electricity	2,854,938 kWh 2,536,978 kWh	$ 313,125 $ 278,470	18.28 % 16.26 %	$ 0.109 /kWh
- Electricity Fees	-	$ 0 $ 0	0.00 % 0.00 %	-
Natural Gas	0 MMBtu 0 MMBtu	$ 0 $ 0	0.00 % 0.00 %	$ 14.00 /MMBtu
Other Energy	1,660 MMBtu 790 MMBtu	$ 21,919 $ 10,400	9.91 % 4.70 %	$ 13.21 /MMBtu
TOTAL ENERGY	30,923 MMBtu 26,794 MMBtu	$ 335,043 $ 288,870	17.19 % 14.82 %	$ 10.87 /MMBtu
Water Disposal	0 Gal 0 Gal	$ 0 $ 0	0.00 % 0.00 %	$ 0 /Gal

Recommendations

AR #

Description

ARC Code

Status

Cost

Savings

Payback
(Years)

view
details

USE / PURCHASE OPTIMUM SIZED COMPRESSOR

2.4226

$ 120,000

$ 136,635

0.88

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	1,235,538 kWh	$ 136,635	$ 0.109 /kWh
TOTAL ENERGY	12,664 MMBtu	$ 136,635	-

view
details

REDUCE VENTILATION AIR

2.7314

$ 200

$ 12,200

0.02

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	16,700 kWh	$ 1,800	$ 0.109 /kWh
Other Energy	790 MMBtu	$ 10,400	$ 13.21 /MMBtu
TOTAL ENERGY	961 MMBtu	$ 12,200	-

view
details

REDUCE VENTILATION AIR

2.7314

$ 45

$ 2,160

0.02

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	2,960 kWh	$ 320	$ 0.109 /kWh
Other Energy	140 MMBtu	$ 1,840	$ 13.21 /MMBtu
TOTAL ENERGY	170 MMBtu	$ 2,160	-

view
details

MINIMIZE OPERATION OF EQUIPMENT MAINTAINED IN STANDBY CONDITION

2.6242

$ 500

$ 14,330

0.03

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	131,490 kWh	$ 14,330	$ 0.109 /kWh
TOTAL ENERGY	1,348 MMBtu	$ 14,330	-

view
details

UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS

2.4111

$ 1,800

$ 1,782

1.01

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	16,350 kWh	$ 1,782	$ 0.109 /kWh
TOTAL ENERGY	168 MMBtu	$ 1,782	-

view
details

REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL

2.2622

$ 157,000

$ 104,177

1.51

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	955,750 kWh	$ 104,177	$ 0.109 /kWh
TOTAL ENERGY	9,797 MMBtu	$ 104,177	-

view
details

USE STEAM SPARGING OR INJECTIONS IN PLACE OF INDIRECT HEATING

2.1393

$ 10,000

$ 4,600

2.17

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Other Energy	285 MMBtu	$ 3,800	$ 13.21 /MMBtu
TOTAL ENERGY	285 MMBtu	$ 3,800	-
Water Consumption	-	$ 800	-
TOTAL PRODUCTON	-	$ 800	-

view
details

MODERATE COOLING TOWER OUTLET TEMPERATURE

2.2611

$ 52,000

$ 21,528

2.42

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	197,500 kWh	$ 21,528	$ 0.109 /kWh
TOTAL ENERGY	2,024 MMBtu	$ 21,528	-

view
details

IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS

2.7243

$ 10,500

$ 4,701

2.23

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	-10,800 kWh	$ -1,177	$ 0.109 /kWh
Other Energy	445 MMBtu	$ 5,879	$ 13.21 /MMBtu
TOTAL ENERGY	334 MMBtu	$ 4,701	-

view
details

USE SOLAR HEAT TO MAKE ELECTRICTY

2.9114

$ 1,035,000

$ 33,730

30.68

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	309,450 kWh	$ 33,730	$ 0.109 /kWh
TOTAL ENERGY	3,172 MMBtu	$ 33,730	-