Industrial Assessment Centers

Assessment #DL0061


Assessment Year 2010
SIC 3496
SIC Description Misc. Fabricated Wire Products
NAICS 325320
NAICS Description Pesticide and Other Agricultural Chemical Manufacturing
Principal Product PEST CONTROL
Sales $ 35,000,000
# of Employees 225
Plant Area (Sq.Ft.) 200,000
Annual Production 40,350,000 Pieces
Production Hrs. Annual 6,240
Location (State) PA
Yearly Energy Cost $ 516,242

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

3,873,976 kWh $ 247,094 $ 0.064 /kWh

- Demand Charge

901 kW $ 82,114 $ 91.14 /kW

- Electricity Fees

- $ 14,367 -

Natural Gas

13,807 MMBtu $ 172,667 $ 12.51 /MMBtu

TOTAL ENERGY

53,515 MMBtu $ 516,242 $ 9.65 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

518,897 kWh
498,417 kWh
$ 46,189
$ 44,359
18.69 %
17.95 %
$ 0.064 /kWh

- Demand Charge

0 kW
0 kW
$ 0
$ 0
0.00 %
0.00 %
$ 91.14 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

1,716 MMBtu
0 MMBtu
$ 23,104
$ 0
13.38 %
0.00 %
$ 12.51 /MMBtu

TOTAL ENERGY

7,035 MMBtu
5,109 MMBtu
$ 69,293
$ 44,359
13.42 %
8.59 %
$ 9.65 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REDUCE VENTILATION AIR 2.7314 N $ 100 $ 4,400 0.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

352 MMBtu $ 4,400 $ 12.51 /MMBtu

TOTAL ENERGY

352 MMBtu $ 4,400 -
02 view
details
TURN OFF EQUIPMENT WHEN NOT IN USE 2.6218 N $ 100 $ 1,660 0.06
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

18,600 kWh $ 1,660 $ 0.064 /kWh

TOTAL ENERGY

191 MMBtu $ 1,660 -
03 view
details
DISCONNECT BALLASTS 2.7122 I $ 5,000 $ 655 7.63
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,363 kWh $ 655 $ 0.064 /kWh

TOTAL ENERGY

75 MMBtu $ 655 -
04 view
details
INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS 2.7491 N $ 5,200 $ 8,400 0.62
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

540 MMBtu $ 8,400 $ 12.51 /MMBtu

TOTAL ENERGY

540 MMBtu $ 8,400 -
05 view
details
ADD AREA LIGHTING SWITCHES 2.7131 I $ 120 $ 23,365 0.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

262,530 kWh $ 23,365 $ 0.064 /kWh

TOTAL ENERGY

2,691 MMBtu $ 23,365 -
06 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 440 $ 414 1.06
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,650 kWh $ 414 $ 0.064 /kWh

TOTAL ENERGY

48 MMBtu $ 414 -
07 view
details
INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS 2.7491 N $ 2,400 $ 2,800 0.86
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

225 MMBtu $ 2,800 $ 12.51 /MMBtu

TOTAL ENERGY

225 MMBtu $ 2,800 -
08 view
details
INSULATE BARE EQUIPMENT 2.2511 N $ 400 $ 246 1.63
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

20 MMBtu $ 246 $ 12.51 /MMBtu

TOTAL ENERGY

20 MMBtu $ 246 -
09 view
details
RE-SIZE CHARGING OPENINGS OR ADD A MOVABLE DOOR ON EQUIPMENT 2.1122 N $ 1,100 $ 438 2.51
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

35 MMBtu $ 438 $ 12.51 /MMBtu

TOTAL ENERGY

35 MMBtu $ 438 -
10 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 47,000 $ 18,529 2.54
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

208,191 kWh $ 18,529 $ 0.064 /kWh

TOTAL ENERGY

2,134 MMBtu $ 18,529 -
11 view
details
INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS 2.7491 N $ 13,400 $ 4,440 3.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,800 kWh $ 340 $ 0.064 /kWh

Natural Gas

326 MMBtu $ 4,100 $ 12.51 /MMBtu

TOTAL ENERGY

365 MMBtu $ 4,440 -
12 view
details
RECOVER HEAT FROM ENGINE EXHAUSTS 2.2433 N $ 5,550 $ 1,690 3.28
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

135 MMBtu $ 1,690 $ 12.51 /MMBtu

TOTAL ENERGY

135 MMBtu $ 1,690 -
13 view
details
IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS 2.7243 N $ 8,000 $ 860 9.30
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

-1,920 kWh $ -170 $ 0.064 /kWh

Natural Gas

83 MMBtu $ 1,030 $ 12.51 /MMBtu

TOTAL ENERGY

63 MMBtu $ 860 -
14 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 20,804 $ 1,396 14.90
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

15,683 kWh $ 1,396 $ 0.064 /kWh

TOTAL ENERGY

161 MMBtu $ 1,396 -