Industrial Assessment Centers

Assessment #DL0059


Assessment Year 2010
SIC 5033
SIC Description Roofing, Siding, & Insulation
NAICS 321219
NAICS Description Reconstituted Wood Product Manufacturing
Principal Product Refractory Insulation Products
Sales $ 7,000,000
# of Employees 20
Plant Area (Sq.Ft.) 28,320
Annual Production 100 Not Available
Production Hrs. Annual 2,250
Location (State) DE
Yearly Energy Cost $ 140,159

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

565,800 kWh $ 38,113 $ 0.067 /kWh

- Demand Charge

2,940 kW $ 48,655 $ 16.55 /kW

- Electricity Fees

- $ 2,291 -

Natural Gas

38,795 MMBtu $ 51,100 $ 1.32 /MMBtu

TOTAL ENERGY

44,594 MMBtu $ 140,159 $ 3.14 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

128,775 kWh
82,775 kWh
$ 20,466
$ 13,166
53.70 %
34.54 %
$ 0.067 /kWh

- Demand Charge

17 kW
17 kW
$ 260
$ 260
0.53 %
0.53 %
$ 16.55 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

440 MMBtu
440 MMBtu
$ 5,800
$ 5,800
11.35 %
11.35 %
$ 1.32 /MMBtu

TOTAL ENERGY

2,109 MMBtu
1,637 MMBtu
$ 31,119
$ 23,819
22.20 %
16.99 %
$ 3.14 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
INSTALL TIMERS AND/OR THERMOSTATS 2.7261 I $ 520 $ 5,800 0.09
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

440 MMBtu $ 5,800 $ 1.32 /MMBtu

TOTAL ENERGY

440 MMBtu $ 5,800 -
02 view
details
USE COMPRESSOR AIR FILTERS 2.4227 I $ 12,965 $ 6,340 2.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

38,200 kWh $ 6,080 $ 0.067 /kWh

- Demand Charge

17 kW $ 260 $ 16.55 /kW

TOTAL ENERGY

392 MMBtu $ 6,340 -
03 view
details
TURN OFF EQUIPMENT WHEN NOT IN USE 2.6218 N $ 650 $ 7,300 0.09
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

46,000 kWh $ 7,300 $ 0.067 /kWh

TOTAL ENERGY

472 MMBtu $ 7,300 -
04 view
details
TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME 2.6212 I $ 40 $ 4,931 0.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

31,016 kWh $ 4,931 $ 0.067 /kWh

TOTAL ENERGY

318 MMBtu $ 4,931 -
05 view
details
TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME 2.6212 I $ 400 $ 3,616 0.11
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

6,309 kWh $ 1,003 $ 0.067 /kWh

Other Energy

198 MMBtu $ 2,613 $ 0.00 /MMBtu

TOTAL ENERGY

263 MMBtu $ 3,616 -
06 view
details
INSTALL TIMERS AND/OR THERMOSTATS 2.7261 I $ 1,038 $ 2,552 0.41
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,600 kWh $ 572 $ 0.067 /kWh

Other Gas

150 MMBtu $ 1,980 $ 0.00 /MMBtu

TOTAL ENERGY

187 MMBtu $ 2,552 -
07 view
details
TURN OFF EQUIPMENT WHEN NOT IN USE 2.6218 I $ 40 $ 580 0.07
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,650 kWh $ 580 $ 0.067 /kWh

TOTAL ENERGY

37 MMBtu $ 580 -