Industrial Assessment Centers

Assessment #DL0051


Assessment Year 2010
SIC 2759
SIC Description Commercial Printing, Nec
NAICS 323113
NAICS Description Commercial Screen Printing
Principal Product Commercial Printing
Sales $ 19,000,000
# of Employees 115
Plant Area (Sq.Ft.) 78,200
Annual Production 52,000,000 Pieces
Production Hrs. Annual 6,120
Location (State) MD
Yearly Energy Cost $ 252,326

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,547,756 kWh $ 231,480 $ 0.091 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

16,245 MMBtu $ 20,846 $ 1.28 /MMBtu

TOTAL ENERGY

42,359 MMBtu $ 252,326 $ 5.96 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

250,525 kWh
69,683 kWh
$ 22,640
$ 5,137
9.78 %
2.22 %
$ 0.091 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

830 MMBtu
530 MMBtu
$ 10,400
$ 6,600
49.89 %
31.66 %
$ 1.28 /MMBtu

TOTAL ENERGY

3,398 MMBtu
1,245 MMBtu
$ 33,040
$ 11,737
13.09 %
4.65 %
$ 5.96 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED 2.7124 I $ 0 $ 1,124 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

12,372 kWh $ 1,124 $ 0.091 /kWh

TOTAL ENERGY

127 MMBtu $ 1,124 -
02 view
details
TURN OFF EQUIPMENT WHEN NOT IN USE 2.6218 I $ 0 $ 573 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

6,311 kWh $ 573 $ 0.091 /kWh

TOTAL ENERGY

65 MMBtu $ 573 -
03 view
details
USE SMALL NUMBER OF HIGH OUTPUT UNITS INSTEAD OF MANY SMALL INEFFICIENT UNITS 2.5196 I $ 30 $ 940 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

23,000 kWh $ 940 $ 0.091 /kWh

TOTAL ENERGY

236 MMBtu $ 940 -
04 view
details
TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME 2.6212 I $ 100 $ 2,500 0.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

28,000 kWh $ 2,500 $ 0.091 /kWh

TOTAL ENERGY

287 MMBtu $ 2,500 -
05 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 150 $ 860 0.17
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

9,500 kWh $ 860 $ 0.091 /kWh

TOTAL ENERGY

97 MMBtu $ 860 -
06 view
details
ESTABLISH BURNER MAINTENANCE SCHEDULE FOR BOILERS 2.1231 N $ 960 $ 4,250 0.23
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

5,000 kWh $ 450 $ 0.091 /kWh

Natural Gas

300 MMBtu $ 3,800 $ 1.28 /MMBtu

TOTAL ENERGY

351 MMBtu $ 4,250 -
07 view
details
INTERLOCK HEATING AND AIR CONDITIONING SYSTEMS TO PREVENT SIMULTANEOUS OPERATION 2.7264 N $ 3,840 $ 4,473 0.86
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

37,271 kWh $ 4,473 $ 0.091 /kWh

TOTAL ENERGY

382 MMBtu $ 4,473 -
08 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 20,796 $ 11,720 1.77
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

129,071 kWh $ 11,720 $ 0.091 /kWh

TOTAL ENERGY

1,323 MMBtu $ 11,720 -
09 view
details
REPLACE BOILER 2.1224 I $ 16,743 $ 6,600 2.54
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

530 MMBtu $ 6,600 $ 1.28 /MMBtu

TOTAL ENERGY

530 MMBtu $ 6,600 -