Industrial Assessment Centers

Assessment #DL0050


Assessment Year 2010
SIC 3444
SIC Description Sheet Metalwork
NAICS 332322
NAICS Description Sheet Metal Work Manufacturing
Principal Product Sheet metal manufacturing
Sales $ 12,000,000
# of Employees 115
Plant Area (Sq.Ft.) 73,851
Annual Production 415,000 Pounds
Production Hrs. Annual 4,160
Location (State) MD
Yearly Energy Cost $ 72,483

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

703,120 kWh $ 67,249 $ 0.096 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

439 MMBtu $ 5,234 $ 11.92 /MMBtu

TOTAL ENERGY

7,646 MMBtu $ 72,483 $ 9.48 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

154,101 kWh
128,401 kWh
$ 15,517
$ 12,920
23.07 %
19.21 %
$ 0.096 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

44 MMBtu
0 MMBtu
$ 525
$ 0
10.03 %
0.00 %
$ 11.92 /MMBtu

TOTAL ENERGY

1,625 MMBtu
1,317 MMBtu
$ 16,042
$ 12,920
22.13 %
17.82 %
$ 9.48 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 100 $ 1,623 0.06
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

16,069 kWh $ 1,623 $ 0.096 /kWh

TOTAL ENERGY

165 MMBtu $ 1,623 -
02 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 300 $ 3,070 0.10
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

30,401 kWh $ 3,070 $ 0.096 /kWh

TOTAL ENERGY

312 MMBtu $ 3,070 -
03 view
details
INSTALL SET-BACK TIMERS 2.6232 N $ 300 $ 1,236 0.24
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,031 kWh $ 711 $ 0.096 /kWh

Natural Gas

44 MMBtu $ 525 $ 11.92 /MMBtu

TOTAL ENERGY

116 MMBtu $ 1,236 -
04 view
details
COVER OPEN TANKS WITH FLOATING INSULATION 2.2513 N $ 275 $ 263 1.05
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,600 kWh $ 263 $ 0.096 /kWh

TOTAL ENERGY

27 MMBtu $ 263 -
05 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 34,600 $ 9,850 3.51
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

98,000 kWh $ 9,850 $ 0.096 /kWh

TOTAL ENERGY

1,005 MMBtu $ 9,850 -