Industrial Assessment Centers
Assessment #DL0041
| Assessment Year | 2009 |
|---|---|
| SIC | 3317 |
| SIC Description | Steel Pipe And Tubes |
| NAICS | 331210 |
| NAICS Description | Iron and Steel Pipe and Tube Manufacturing from Purchased Steel |
| Principal Product | Stainless tubes |
| Sales | $ 40,000,000 |
| # of Employees | 135 |
| Plant Area (Sq.Ft.) | 100,000 |
| Annual Production | 2,000,000 Pounds |
| Production Hrs. Annual | 8,640 |
| Location (State) | DE |
| Yearly Energy Cost | $ 1,026,000 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
7,500,000 kWh | $ 840,000 | $ 0.112 /kWh |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
16,983 MMBtu | $ 186,000 | $ 10.95 /MMBtu |
TOTAL ENERGY |
93,858 MMBtu | $ 1,026,000 | $ 10.93 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
374,452 kWh 128,367 kWh |
$ 43,937 $ 14,253 |
5.23 % 1.70 % |
$ 0.112 /kWh |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
3,320 MMBtu 613 MMBtu |
$ 37,331 $ 7,549 |
20.07 % 4.06 % |
$ 10.95 /MMBtu |
TOTAL ENERGY |
7,158 MMBtu 1,929 MMBtu |
$ 81,268 $ 21,802 |
7.92 % 2.12 % |
$ 10.93 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT | 2.1321 | N | $ 0 | $ 29,782 | 0.00 | ||||||||||||
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| 02 | view details |
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS | 2.7111 | N | $ 372 | $ 20,570 | 0.02 | ||||||||||||
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| 03 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 10,800 | $ 8,474 | 1.27 | ||||||||||||
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| 04 | view details |
RECOVER HEAT FROM AIR COMPRESSOR | 2.2434 | I | $ 1,430 | $ 4,029 | 0.35 | ||||||||||||
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| 05 | view details |
INSULATE STEAM / HOT WATER LINES | 2.2131 | I | $ 400 | $ 3,520 | 0.11 | ||||||||||||
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| 06 | view details |
UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED | 2.6231 | N | $ 1,000 | $ 3,714 | 0.27 | ||||||||||||
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| 07 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | I | $ 348 | $ 3,000 | 0.12 | ||||||||||||
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| 08 | view details |
REDUCE VENTILATION AIR | 2.7314 | N | $ 6,300 | $ 5,400 | 1.17 | ||||||||||||
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| 09 | view details |
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS | 2.4111 | I | $ 3,858 | $ 2,779 | 1.39 | ||||||||||||
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