Industrial Assessment Centers

Assessment #DL0037


Assessment Year 2009
SIC 2086
SIC Description Bottled And Canned Soft Drinks
NAICS 312111
NAICS Description Soft Drink Manufacturing
Principal Product 16 oz. Aquafina Bottled Water
Sales $ 48,000,000
# of Employees 18
Plant Area (Sq.Ft.) 140,000
Annual Production 8,000,000 Not Available
Production Hrs. Annual 6,240
Location (State) PA
Yearly Energy Cost $ 677,743

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

6,621,000 kWh $ 515,260 $ 0.078 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

11,653 MMBtu $ 162,483 $ 13.94 /MMBtu

TOTAL ENERGY

79,518 MMBtu $ 677,743 $ 8.52 /MMBtu

Water Disposal

25,504,000 Gal $ 232,320 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

183,266 kWh
8,946 kWh
$ 14,278
$ 644
2.77 %
0.12 %
$ 0.078 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

7,629 MMBtu
7,524 MMBtu
$ 106,700
$ 105,200
65.67 %
64.75 %
$ 13.94 /MMBtu

TOTAL ENERGY

9,508 MMBtu
7,616 MMBtu
$ 120,978
$ 105,844
17.85 %
15.62 %
$ 8.52 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
TURN OFF EQUIPMENT WHEN NOT IN USE 2.6218 I $ 0 $ 105,200 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

7,524 MMBtu $ 105,200 $ 13.94 /MMBtu

TOTAL ENERGY

7,524 MMBtu $ 105,200 -
02 view
details
INSTALL OCCUPANCY SENSORS 2.7135 I $ 140 $ 644 0.22
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

8,946 kWh $ 644 $ 0.078 /kWh

TOTAL ENERGY

92 MMBtu $ 644 -
03 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 5,000 $ 2,050 2.44
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

26,320 kWh $ 2,050 $ 0.078 /kWh

TOTAL ENERGY

270 MMBtu $ 2,050 -
04 view
details
USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER 2.1243 N $ 880 $ 1,500 0.59
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

105 MMBtu $ 1,500 $ 13.94 /MMBtu

TOTAL ENERGY

105 MMBtu $ 1,500 -
05 view
details
USE / PURCHASE OPTIMUM SIZED COMPRESSOR 2.4226 N $ 8,800 $ 4,330 2.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

55,000 kWh $ 4,330 $ 0.078 /kWh

TOTAL ENERGY

564 MMBtu $ 4,330 -
06 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 N $ 35,000 $ 7,254 4.82
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

93,000 kWh $ 7,254 $ 0.078 /kWh

TOTAL ENERGY

953 MMBtu $ 7,254 -