Industrial Assessment Centers

Assessment #DL0033


Assessment Year 2009
SIC 2311
SIC Description Men's and Boys' Suits, Coats, and Overcoats
NAICS 315222
NAICS Description Men's and Boys' Cut and Sew Suit, Coat, and Overcoat Manufacturing
Principal Product Men’s Tailored Clothing
Sales $ 53,000,000
# of Employees 385
Plant Area (Sq.Ft.) 65,000
Annual Production 70,000 Pieces
Production Hrs. Annual 6,240
Location (State) MD
Yearly Energy Cost $ 342,041

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,709,400 kWh $ 232,756 $ 0.136 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

10,989 MMBtu $ 109,285 $ 9.94 /MMBtu

TOTAL ENERGY

28,510 MMBtu $ 342,041 $ 12.00 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

157,411 kWh
157,385 kWh
$ 25,117
$ 21,521
10.79 %
9.25 %
$ 0.136 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

589 MMBtu
589 MMBtu
$ 5,828
$ 5,828
5.33 %
5.33 %
$ 9.94 /MMBtu

TOTAL ENERGY

2,203 MMBtu
2,203 MMBtu
$ 30,945
$ 27,349
9.05 %
8.00 %
$ 12.00 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE MINIMUM STEAM OPERATING PRESSURE 2.2163 I $ 0 $ 1,091 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

112 MMBtu $ 1,091 $ 9.94 /MMBtu

TOTAL ENERGY

112 MMBtu $ 1,091 -
02 view
details
AVOID INTRODUCING HOT, HUMID, OR DIRTY AIR INTO HVAC SYSTEM 2.7228 I $ 9,300 $ 5,409 1.72
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

39,480 kWh $ 5,409 $ 0.136 /kWh

TOTAL ENERGY

405 MMBtu $ 5,409 -
03 view
details
USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE THROTTLING SYSTEM 2.4143 I $ 16,100 $ 8,789 1.83
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

64,156 kWh $ 8,789 $ 0.136 /kWh

TOTAL ENERGY

658 MMBtu $ 8,789 -
04 view
details
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO 2.1233 I $ 10,000 $ 4,737 2.11
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

477 MMBtu $ 4,737 $ 9.94 /MMBtu

TOTAL ENERGY

477 MMBtu $ 4,737 -
05 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 80 $ 580 0.14
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,155 kWh $ 580 $ 0.136 /kWh

TOTAL ENERGY

43 MMBtu $ 580 -
06 view
details
UPGRADE CONTROLS ON COMPRESSORS 2.4224 N $ 12,500 $ 3,596 3.48
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

26 kWh $ 3,596 $ 0.136 /kWh

TOTAL ENERGY

0 MMBtu $ 3,596 -
07 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 150 $ 310 0.48
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,290 kWh $ 310 $ 0.136 /kWh

TOTAL ENERGY

23 MMBtu $ 310 -
08 view
details
USE PLANT OWNED TRANSFORMERS OR LEASE TRANSFORMERS 2.3511 I $ 26,980 $ 6,433 4.19
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

47,304 kWh $ 6,433 $ 0.136 /kWh

TOTAL ENERGY

485 MMBtu $ 6,433 -