Industrial Assessment Centers

Assessment #DL0032


Assessment Year 2008
SIC 2672
SIC Description Paper Coated And Laminated, Nec
NAICS 322222
NAICS Description Coated and Laminated Paper Manufacturing
Principal Product Tufftape, Reinforced Carton Sealing Tapes, Box Tapes
Sales $ 15,000,000
# of Employees 75
Plant Area (Sq.Ft.) 100,000
Annual Production 15,000,000 Not Available
Production Hrs. Annual 6,000
Location (State) DE
Yearly Energy Cost $ 450,600

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,858,491 kWh $ 178,906 $ 0.096 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

23,565 MMBtu $ 271,694 $ 11.53 /MMBtu

TOTAL ENERGY

42,615 MMBtu $ 450,600 $ 10.57 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

112,277 kWh
112,277 kWh
$ 13,360
$ 13,360
7.47 %
7.47 %
$ 0.096 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

6,636 MMBtu
3,005 MMBtu
$ 77,865
$ 35,065
28.66 %
12.91 %
$ 11.53 /MMBtu

TOTAL ENERGY

7,787 MMBtu
4,156 MMBtu
$ 91,225
$ 48,425
20.25 %
10.75 %
$ 10.57 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REPLACE BOILER 2.1224 N $ 55,000 $ 30,400 1.81
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

2,580 MMBtu $ 30,400 $ 11.53 /MMBtu

TOTAL ENERGY

2,580 MMBtu $ 30,400 -
02 view
details
REDUCE VENTILATION AIR 2.7314 I $ 1,200 $ 19,700 0.06
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

12,000 kWh $ 1,200 $ 0.096 /kWh

Natural Gas

1,600 MMBtu $ 18,500 $ 11.53 /MMBtu

TOTAL ENERGY

1,723 MMBtu $ 19,700 -
03 view
details
INSTALL SMALLER BOILER (INCREASE HIGH FIRE DUTY CYCLE) 2.1223 N $ 7,000 $ 12,400 0.56
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,051 MMBtu $ 12,400 $ 11.53 /MMBtu

TOTAL ENERGY

1,051 MMBtu $ 12,400 -
04 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 31,781 $ 9,639 3.30
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

76,499 kWh $ 9,639 $ 0.096 /kWh

TOTAL ENERGY

784 MMBtu $ 9,639 -
05 view
details
INSULATE STEAM / HOT WATER LINES 2.2131 I $ 7,500 $ 8,400 0.89
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

710 MMBtu $ 8,400 $ 11.53 /MMBtu

TOTAL ENERGY

710 MMBtu $ 8,400 -
06 view
details
REPLACE BOILER 2.1224 I $ 6,100 $ 6,100 1.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

520 MMBtu $ 6,100 $ 11.53 /MMBtu

TOTAL ENERGY

520 MMBtu $ 6,100 -
07 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 643 $ 2,521 0.26
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

23,778 kWh $ 2,521 $ 0.096 /kWh

TOTAL ENERGY

244 MMBtu $ 2,521 -
08 view
details
USE MINIMUM STEAM OPERATING PRESSURE 2.2163 I $ 0 $ 2,065 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

175 MMBtu $ 2,065 $ 11.53 /MMBtu

TOTAL ENERGY

175 MMBtu $ 2,065 -