Industrial Assessment Centers

Assessment #DL0024


Assessment Year 2008
SIC 2086
SIC Description Bottled And Canned Soft Drinks
NAICS 312111
NAICS Description Soft Drink Manufacturing
Principal Product Pepsi, Mountain Dew, Diet versions, Pepsi One, Jazz, Sierra Mist, Pepsi
Sales $ 160,000,000
# of Employees 400
Plant Area (Sq.Ft.) 600,000
Annual Production 25,000,000 Pieces
Production Hrs. Annual 6,656
Location (State) MD
Yearly Energy Cost $ 1,439,422

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

10,041,460 kWh $ 882,895 $ 0.088 /kWh

- Demand Charge

1,904 kW $ 4,398 $ 2.31 /kW

- Electricity Fees

- $ 48,317 -

Natural Gas

55,954 MMBtu $ 503,812 $ 9.00 /MMBtu

TOTAL ENERGY

158,879 MMBtu $ 1,439,422 $ 9.06 /MMBtu

Water Disposal

62,812,000 Gal $ 147,488 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

641,272 kWh
537,760 kWh
$ 71,486
$ 59,065
8.10 %
6.69 %
$ 0.088 /kWh

- Demand Charge

0 kW
0 kW
$ 0
$ 0
0.00 %
0.00 %
$ 2.31 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

31,953 MMBtu
1,200 MMBtu
$ 287,546
$ 10,800
57.07 %
2.14 %
$ 9.00 /MMBtu

TOTAL ENERGY

38,527 MMBtu
6,713 MMBtu
$ 359,032
$ 69,865
24.94 %
4.85 %
$ 9.06 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
RECOVER HEAT FROM REFRIGERATION CONDENSERS 2.2436 N $ 150,000 $ 160,536 0.93
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

17,818 MMBtu $ 160,536 $ 9.00 /MMBtu

TOTAL ENERGY

17,818 MMBtu $ 160,536 -
02 view
details
REPLACE BOILER 2.1224 N $ 102,000 $ 116,210 0.88
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

12,935 MMBtu $ 116,210 $ 9.00 /MMBtu

TOTAL ENERGY

12,935 MMBtu $ 116,210 -
03 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 11,000 $ 21,865 0.50
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

227,760 kWh $ 21,865 $ 0.088 /kWh

TOTAL ENERGY

2,335 MMBtu $ 21,865 -
04 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 N $ 3,877 $ 12,421 0.31
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

103,512 kWh $ 12,421 $ 0.088 /kWh

TOTAL ENERGY

1,061 MMBtu $ 12,421 -
05 view
details
REPAIR LEAKS IN LINES AND VALVES 2.2133 I $ 1,200 $ 10,800 0.11
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,200 MMBtu $ 10,800 $ 9.00 /MMBtu

TOTAL ENERGY

1,200 MMBtu $ 10,800 -
06 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 I $ 112,000 $ 37,200 3.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

310,000 kWh $ 37,200 $ 0.088 /kWh

TOTAL ENERGY

3,178 MMBtu $ 37,200 -