Industrial Assessment Centers

Assessment #DL0015


Assessment Year 2008
SIC 2082
SIC Description Malt Beverages
NAICS 312120
NAICS Description Breweries
Principal Product Beer
Sales $ 10,000,000
# of Employees 50
Plant Area (Sq.Ft.) 50,000
Annual Production 180,000 Pieces
Production Hrs. Annual 8,766
Location (State) DE
Yearly Energy Cost $ 329,829

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

180,008 kWh $ 14,029 $ 0.078 /kWh

- Demand Charge

383 kW $ 2,800 $ 7.31 /kW

- Electricity Fees

- $ 0 -

Other Energy

16,200 MMBtu $ 313,000 $ 19.32 /MMBtu

TOTAL ENERGY

18,045 MMBtu $ 329,829 $ 18.28 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

248,938 kWh
248,938 kWh
$ 23,119
$ 23,119
164.79 %
164.79 %
$ 0.078 /kWh

- Demand Charge

25,000 kW
25,000 kW
$ 2,400
$ 2,400
85.71 %
85.71 %
$ 7.31 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Other Energy

3,606 MMBtu
306 MMBtu
$ 71,281
$ 5,911
22.77 %
1.89 %
$ 19.32 /MMBtu

TOTAL ENERGY

6,158 MMBtu
2,858 MMBtu
$ 96,800
$ 31,430
29.35 %
9.53 %
$ 18.28 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR 2.2411 N $ 400 $ 20,000 0.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Other Energy

990 MMBtu $ 20,000 $ 19.32 /MMBtu

TOTAL ENERGY

990 MMBtu $ 20,000 -
02 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 3,500 $ 2,400 1.46
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

25,000 kW $ 2,400 $ 7.31 /kW

TOTAL ENERGY

0 MMBtu $ 2,400 -
03 view
details
USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE MECHANICAL DRIVE 2.4144 I $ 20,000 $ 19,500 1.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

210,000 kWh $ 19,500 $ 0.078 /kWh

TOTAL ENERGY

2,153 MMBtu $ 19,500 -
04 view
details
ADD AREA LIGHTING SWITCHES 2.7131 I $ 1,500 $ 370 4.05
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,000 kWh $ 370 $ 0.078 /kWh

TOTAL ENERGY

41 MMBtu $ 370 -
05 view
details
INSULATE STEAM / HOT WATER LINES 2.2131 I $ 2,500 $ 5,911 0.42
Energy Sources Yearly Reduction Yearly Savings Unit Price

Other Energy

306 MMBtu $ 5,911 $ 19.32 /MMBtu

TOTAL ENERGY

306 MMBtu $ 5,911 -
06 view
details
USE FLUE GAS HEAT TO PREHEAT BOILER FEEDWATER 2.2412 N $ 16,000 $ 14,000 1.14
Energy Sources Yearly Reduction Yearly Savings Unit Price

Other Energy

720 MMBtu $ 14,000 $ 19.32 /MMBtu

TOTAL ENERGY

720 MMBtu $ 14,000 -
07 view
details
REPLACE BOILER 2.1224 N $ 20,000 $ 13,000 1.54
Energy Sources Yearly Reduction Yearly Savings Unit Price

Other Energy

660 MMBtu $ 13,000 $ 19.32 /MMBtu

TOTAL ENERGY

660 MMBtu $ 13,000 -
08 view
details
USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER 2.1243 N $ 27,000 $ 15,400 1.75
Energy Sources Yearly Reduction Yearly Savings Unit Price

Other Energy

780 MMBtu $ 15,400 $ 19.32 /MMBtu

TOTAL ENERGY

780 MMBtu $ 15,400 -
09 view
details
USE FLUE GASES TO HEAT PROCESS OR SERVICE WATER 2.2425 N $ 10,000 $ 2,970 3.37
Energy Sources Yearly Reduction Yearly Savings Unit Price

Other Energy

150 MMBtu $ 2,970 $ 19.32 /MMBtu

TOTAL ENERGY

150 MMBtu $ 2,970 -
10 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 18,000 $ 3,249 5.54
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

34,938 kWh $ 3,249 $ 0.078 /kWh

TOTAL ENERGY

358 MMBtu $ 3,249 -