Industrial Assessment Centers

Assessment #CO0655


Assessment Year 2012
SIC 3089
SIC Description Plastics Products, Nec
NAICS 326199
NAICS Description All Other Plastics Product Manufacturing
Principal Product Plastic injection molded parts
Sales $ 9,200,000
# of Employees 70
Plant Area (Sq.Ft.) 44,800
Annual Production 585,000 Pieces
Production Hrs. Annual 6,266
Location (State) CO
Yearly Energy Cost $ 132,364

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,305,036 kWh $ 63,611 $ 0.049 /kWh

- Demand Charge

3,442 kW $ 63,772 $ 18.53 /kW

- Electricity Fees

- $ 844 -

Natural Gas

499 MMBtu $ 4,137 $ 8.29 /MMBtu

TOTAL ENERGY

13,876 MMBtu $ 132,364 $ 9.54 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

207,300 kWh
0 kWh
$ 10,230
$ 0
16.08 %
0.00 %
$ 0.049 /kWh

- Demand Charge

369 kW
0 kW
$ 6,940
$ 0
10.88 %
0.00 %
$ 18.53 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

-44 MMBtu
0 MMBtu
$ -300
$ 0
-7.25 %
0.00 %
$ 8.29 /MMBtu

TOTAL ENERGY

2,081 MMBtu
0 MMBtu
$ 16,870
$ 0
12.75 %
0.00 %
$ 9.54 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE THROTTLING SYSTEM 2.4143 $ 67,190 $ 10,710 6.27
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

127,700 kWh $ 5,910 $ 0.049 /kWh

- Demand Charge

255 kW $ 4,800 $ 18.53 /kW

TOTAL ENERGY

1,309 MMBtu $ 10,710 -
02 view
details
INSULATE BARE EQUIPMENT 2.2511 $ 1,930 $ 590 3.27
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

12,200 kWh $ 570 $ 0.049 /kWh

- Demand Charge

17 kW $ 320 $ 18.53 /kW

Natural Gas

-44 MMBtu $ -300 $ 8.29 /MMBtu

TOTAL ENERGY

81 MMBtu $ 590 -
03 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 $ 21,170 $ 3,640 5.82
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

44,600 kWh $ 2,270 $ 0.049 /kWh

- Demand Charge

74 kW $ 1,400 $ 18.53 /kW

TOTAL ENERGY

457 MMBtu $ 3,670 -

Personnel Changes

- $ 130 -

Ancillary Material Cost

- $ -160 -

TOTAL PRODUCTON

- $ -30 -
04 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 $ 6,090 $ 1,070 5.69
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

14,100 kWh $ 970 $ 0.049 /kWh

TOTAL ENERGY

145 MMBtu $ 970 -

Personnel Changes

- $ 50 -

Ancillary Material Cost

- $ 50 -

TOTAL PRODUCTON

- $ 100 -
05 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 $ 2,070 $ 990 2.09
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

8,700 kWh $ 510 $ 0.049 /kWh

- Demand Charge

23 kW $ 420 $ 18.53 /kW

TOTAL ENERGY

89 MMBtu $ 930 -

Administrative Changes

- $ 20 -

Ancillary Material Cost

- $ 40 -

TOTAL PRODUCTON

- $ 60 -