Industrial Assessment Centers

Assessment #CO0639


Assessment Year 2010
SIC 3441
SIC Description Fabricated Structural Metal
NAICS 332312
NAICS Description Fabricated Structural Metal Manufacturing
Principal Product Fabricated steel
Sales $ 10,000,000
# of Employees 35
Plant Area (Sq.Ft.) 62,100
Annual Production 2,000,000 Pounds
Production Hrs. Annual 2,080
Location (State) CO
Yearly Energy Cost $ 101,310

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

567,520 kWh $ 22,742 $ 0.040 /kWh

- Demand Charge

3,674 kW $ 60,507 $ 16.47 /kW

- Electricity Fees

- $ 2,161 -

Natural Gas

2,070 MMBtu $ 15,900 $ 7.68 /MMBtu

TOTAL ENERGY

7,887 MMBtu $ 101,310 $ 12.84 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

114,300 kWh
12,900 kWh
$ 5,570
$ 630
24.49 %
2.77 %
$ 0.040 /kWh

- Demand Charge

583 kW
74 kW
$ 12,120
$ 1,550
20.03 %
2.56 %
$ 16.47 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 7.68 /MMBtu

TOTAL ENERGY

1,172 MMBtu
132 MMBtu
$ 17,690
$ 2,180
17.46 %
2.15 %
$ 12.84 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 340 $ 2,180 0.16
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

12,900 kWh $ 630 $ 0.040 /kWh

- Demand Charge

74 kW $ 1,550 $ 16.47 /kW

TOTAL ENERGY

132 MMBtu $ 2,180 -
02 view
details
USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES 2.4322 N $ 10,320 $ 1,600 6.45
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

9,500 kWh $ 460 $ 0.040 /kWh

- Demand Charge

55 kW $ 1,140 $ 16.47 /kW

TOTAL ENERGY

97 MMBtu $ 1,600 -
03 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 N $ 13,990 $ 2,040 6.86
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,000 kWh $ 340 $ 0.040 /kWh

- Demand Charge

82 kW $ 1,700 $ 16.47 /kW

TOTAL ENERGY

72 MMBtu $ 2,040 -
04 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 33,800 $ 8,710 3.88
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

65,000 kWh $ 3,170 $ 0.040 /kWh

- Demand Charge

271 kW $ 5,630 $ 16.47 /kW

TOTAL ENERGY

666 MMBtu $ 8,800 -

Personnel Changes

- $ -430 -

Ancillary Material Cost

- $ 340 -

TOTAL PRODUCTON

- $ -90 -
05 view
details
UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT 2.7121 N $ 3,620 $ 1,060 3.42
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,300 kWh $ 210 $ 0.040 /kWh

- Demand Charge

39 kW $ 810 $ 16.47 /kW

TOTAL ENERGY

44 MMBtu $ 1,020 -

Personnel Changes

- $ 30 -

Ancillary Material Cost

- $ 10 -

TOTAL PRODUCTON

- $ 40 -
06 view
details
USE SOLAR HEAT TO MAKE ELECTRICTY 2.9114 N $ 35,000 $ 2,050 17.07
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

15,600 kWh $ 760 $ 0.040 /kWh

- Demand Charge

62 kW $ 1,290 $ 16.47 /kW

TOTAL ENERGY

160 MMBtu $ 2,050 -