Industrial Assessment Centers

Assessment #CO0635


Assessment Year 2010
SIC 2819
SIC Description Industrial Inorganic Chemicals, Nec
NAICS 325188
NAICS Description All Other Basic Inorganic Chemical Manufacturing
Principal Product Semiconductor chemicals
Sales $ 60,000,000
# of Employees 75
Plant Area (Sq.Ft.) 215,000
Annual Production 48,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) CO
Yearly Energy Cost $ 491,131

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

4,506,002 kWh $ 184,747 $ 0.041 /kWh

- Demand Charge

10,618 kW $ 163,678 $ 15.42 /kW

- Electricity Fees

- $ 2,459 -

Natural Gas

16,466 MMBtu $ 140,247 $ 8.52 /MMBtu

TOTAL ENERGY

62,653 MMBtu $ 491,131 $ 7.84 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

583,800 kWh
3,700 kWh
$ 21,800
$ 140
11.80 %
0.08 %
$ 0.041 /kWh

- Demand Charge

792 kW
5 kW
$ 12,330
$ 80
7.53 %
0.05 %
$ 15.42 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

538 MMBtu
0 MMBtu
$ 4,180
$ 0
2.98 %
0.00 %
$ 8.52 /MMBtu

TOTAL ENERGY

6,522 MMBtu
38 MMBtu
$ 38,310
$ 220
7.80 %
0.04 %
$ 7.84 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE OPTIMUM SIZE AND CAPACITY EQUIPMENT 2.4323 N $ 12,290 $ 21,490 0.57
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

366,200 kWh $ 13,670 $ 0.041 /kWh

- Demand Charge

502 kW $ 7,820 $ 15.42 /kW

TOTAL ENERGY

3,754 MMBtu $ 21,490 -
02 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 N $ 10,350 $ 1,520 6.81
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

25,900 kWh $ 970 $ 0.041 /kWh

- Demand Charge

36 kW $ 550 $ 15.42 /kW

TOTAL ENERGY

265 MMBtu $ 1,520 -
03 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 N $ 1,510 $ 3,100 0.49
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

52,700 kWh $ 1,970 $ 0.041 /kWh

- Demand Charge

72 kW $ 1,130 $ 15.42 /kW

TOTAL ENERGY

540 MMBtu $ 3,100 -
04 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 11,190 $ 9,170 1.22
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

142,400 kWh $ 5,310 $ 0.041 /kWh

- Demand Charge

187 kW $ 2,910 $ 15.42 /kW

TOTAL ENERGY

1,460 MMBtu $ 8,220 -

Personnel Changes

- $ 190 -

Ancillary Material Cost

- $ 760 -

TOTAL PRODUCTON

- $ 950 -
05 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 4,130 $ 1,050 3.93
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,700 kWh $ 140 $ 0.041 /kWh

- Demand Charge

5 kW $ 80 $ 15.42 /kW

TOTAL ENERGY

38 MMBtu $ 220 -

Personnel Changes

- $ 300 -

Ancillary Material Cost

- $ 530 -

TOTAL PRODUCTON

- $ 830 -
06 view
details
IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS 2.7243 N $ 10,240 $ 3,760 2.72
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

-7,100 kWh $ -260 $ 0.041 /kWh

- Demand Charge

-10 kW $ -160 $ 15.42 /kW

Natural Gas

538 MMBtu $ 4,180 $ 8.52 /MMBtu

TOTAL ENERGY

465 MMBtu $ 3,760 -