Industrial Assessment Centers

Assessment #CO0627


Assessment Year 2009
SIC 2099
SIC Description Food Preparations, Nec
NAICS 311830
NAICS Description Tortilla Manufacturing
Principal Product Tortillas and frozen foods
Sales $ 23,000,000
# of Employees 225
Plant Area (Sq.Ft.) 196,000
Annual Production 60,400,000 Not Available
Production Hrs. Annual 2,340
Location (State) NM
Yearly Energy Cost $ 666,122

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

6,500,400 kWh $ 296,017 $ 0.046 /kWh

- Demand Charge

14,832 kW $ 111,489 $ 7.52 /kW

- Electricity Fees

- $ 75,845 -

Natural Gas

32,180 MMBtu $ 182,771 $ 5.68 /MMBtu

TOTAL ENERGY

98,809 MMBtu $ 666,122 $ 6.74 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

296,400 kWh
0 kWh
$ 14,810
$ 0
5.00 %
0.00 %
$ 0.046 /kWh

- Demand Charge

1,017 kW
0 kW
$ 13,250
$ 0
11.88 %
0.00 %
$ 7.52 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 5.68 /MMBtu

TOTAL ENERGY

3,038 MMBtu
0 MMBtu
$ 28,060
$ 0
4.21 %
0.00 %
$ 6.74 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 1,070 $ 5,690 0.19
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

59,200 kWh $ 3,150 $ 0.046 /kWh

- Demand Charge

195 kW $ 2,540 $ 7.52 /kW

TOTAL ENERGY

607 MMBtu $ 5,690 -
02 view
details
RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS 2.3132 N $ 460 $ 2,500 0.18
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

192 kW $ 2,500 $ 7.52 /kW

TOTAL ENERGY

0 MMBtu $ 2,500 -
03 view
details
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING 2.4232 N $ 3,240 $ 1,840 1.76
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

15,600 kWh $ 800 $ 0.046 /kWh

- Demand Charge

80 kW $ 1,040 $ 7.52 /kW

TOTAL ENERGY

160 MMBtu $ 1,840 -
04 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 N $ 5,590 $ 1,110 5.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

18,300 kWh $ 780 $ 0.046 /kWh

- Demand Charge

25 kW $ 330 $ 7.52 /kW

TOTAL ENERGY

188 MMBtu $ 1,110 -
05 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 N $ 582 $ 270 2.16
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,500 kWh $ 190 $ 0.046 /kWh

- Demand Charge

6 kW $ 80 $ 7.52 /kW

TOTAL ENERGY

46 MMBtu $ 270 -
06 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 29,470 $ 13,180 2.24
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

160,900 kWh $ 7,870 $ 0.046 /kWh

- Demand Charge

404 kW $ 5,270 $ 7.52 /kW

TOTAL ENERGY

1,649 MMBtu $ 13,140 -

Personnel Changes

- $ 90 -

Ancillary Material Cost

- $ -50 -

TOTAL PRODUCTON

- $ 40 -
07 view
details
USE SOLAR HEAT TO MAKE ELECTRICTY 2.9114 N $ 45,500 $ 5,100 8.92
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

21,800 kWh $ 1,230 $ 0.046 /kWh

- Demand Charge

80 kW $ 1,040 $ 7.52 /kW

TOTAL ENERGY

223 MMBtu $ 2,270 -

Administrative Changes

- $ 2,830 -

TOTAL PRODUCTON

- $ 2,830 -
08 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 2,330 $ 1,040 2.24
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

9,900 kWh $ 530 $ 0.046 /kWh

- Demand Charge

32 kW $ 410 $ 7.52 /kW

TOTAL ENERGY

101 MMBtu $ 940 -

Personnel Changes

- $ 90 -

Ancillary Material Cost

- $ 10 -

TOTAL PRODUCTON

- $ 100 -
09 view
details
CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES 2.6211 N $ 650 $ 300 2.17
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

6,200 kWh $ 260 $ 0.046 /kWh

- Demand Charge

3 kW $ 40 $ 7.52 /kW

TOTAL ENERGY

64 MMBtu $ 300 -