Industrial Assessment Centers

Assessment #CO0602


Assessment Year 2007
SIC 2431
SIC Description Millwork
NAICS 321911
NAICS Description Wood Window and Door Manufacturing
Principal Product Wood Doors & Architectural Millwork
Sales $ 12,000,000
# of Employees 120
Plant Area (Sq.Ft.) 70,000
Annual Production 18,000 Pieces
Production Hrs. Annual 4,680
Location (State) CO
Yearly Energy Cost $ 223,505

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,496,960 kWh $ 50,364 $ 0.034 /kWh

- Demand Charge

5,359 kW $ 76,273 $ 14.23 /kW

- Electricity Fees

- $ 322 -

Natural Gas

1,000 MMBtu $ 8,146 $ 8.15 /MMBtu

Fuel Oil #2

4,267 MMBtu $ 88,400 $ 20.72 /MMBtu

TOTAL ENERGY

20,611 MMBtu $ 223,505 $ 10.84 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

378,963 kWh
134,663 kWh
$ 9,095
$ 3,225
18.06 %
6.40 %
$ 0.034 /kWh

- Demand Charge

735 kW
104 kW
$ 11,152
$ 1,572
14.62 %
2.06 %
$ 14.23 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 8.15 /MMBtu

Fuel Oil #2

1,524 MMBtu
0 MMBtu
$ 5,040
$ 0
5.70 %
0.00 %
$ 20.72 /MMBtu

TOTAL ENERGY

5,409 MMBtu
1,380 MMBtu
$ 25,287
$ 4,797
11.31 %
2.15 %
$ 10.84 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 N $ 89,570 $ 12,270 7.30
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

195,100 kWh $ 4,680 $ 0.034 /kWh

- Demand Charge

500 kW $ 7,590 $ 14.23 /kW

TOTAL ENERGY

2,000 MMBtu $ 12,270 -
02 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 610 $ 3,220 0.19
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

71,900 kWh $ 1,720 $ 0.034 /kWh

- Demand Charge

99 kW $ 1,500 $ 14.23 /kW

TOTAL ENERGY

737 MMBtu $ 3,220 -
03 view
details
TURN OFF EQUIPMENT WHEN NOT IN USE 2.6218 I $ 0 $ 1,460 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

60,900 kWh $ 1,460 $ 0.034 /kWh

TOTAL ENERGY

624 MMBtu $ 1,460 -
04 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 3,430 $ 1,220 2.81
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

27,300 kWh $ 660 $ 0.034 /kWh

- Demand Charge

37 kW $ 560 $ 14.23 /kW

TOTAL ENERGY

280 MMBtu $ 1,220 -
05 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 276 $ 117 2.36
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,863 kWh $ 45 $ 0.034 /kWh

- Demand Charge

5 kW $ 72 $ 14.23 /kW

TOTAL ENERGY

19 MMBtu $ 117 -
06 view
details
INCREASE EFFICIENCY OF TRUCKS 2.8226 N $ 0 $ 5,040 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Fuel Oil #2

1,524 MMBtu $ 5,040 $ 20.72 /MMBtu

TOTAL ENERGY

1,524 MMBtu $ 5,040 -
07 view
details
USE SOLAR HEAT TO MAKE ELECTRICTY 2.9114 N $ 11,000 $ 1,290 8.53
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

14,600 kWh $ 350 $ 0.034 /kWh

- Demand Charge

62 kW $ 940 $ 14.23 /kW

TOTAL ENERGY

150 MMBtu $ 1,290 -
08 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 2,270 $ 600 3.78
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

6,100 kWh $ 150 $ 0.034 /kWh

- Demand Charge

31 kW $ 470 $ 14.23 /kW

TOTAL ENERGY

63 MMBtu $ 620 -

Ancillary Material Cost

- $ -20 -

TOTAL PRODUCTON

- $ -20 -
09 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 200 $ 50 4.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,200 kWh $ 30 $ 0.034 /kWh

- Demand Charge

1 kW $ 20 $ 14.23 /kW

TOTAL ENERGY

12 MMBtu $ 50 -