Industrial Assessment Centers

Assessment #CO0598


Assessment Year 2007
SIC 3411
SIC Description Metal Cans
NAICS 332431
NAICS Description Metal Can Manufacturing
Principal Product Aluminum beverage containers
Sales $ 175,000,000
# of Employees 350
Plant Area (Sq.Ft.) 330,000
Annual Production 2,147,483,647 Pieces
Production Hrs. Annual 8,760
Location (State) CO
Yearly Energy Cost $ 3,913,693

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

47,784,906 kWh $ 1,695,916 $ 0.035 /kWh

- Demand Charge

69,935 kW $ 894,041 $ 12.78 /kW

- Electricity Fees

- $ 1,566 -

Natural Gas

147,235 MMBtu $ 1,322,170 $ 8.98 /MMBtu

TOTAL ENERGY

637,030 MMBtu $ 3,913,693 $ 6.14 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

1,759,900 kWh
0 kWh
$ 56,890
$ 0
3.35 %
0.00 %
$ 0.035 /kWh

- Demand Charge

2,556 kW
0 kW
$ 34,630
$ 0
3.87 %
0.00 %
$ 12.78 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

9,758 MMBtu
0 MMBtu
$ 76,600
$ 0
5.79 %
0.00 %
$ 8.98 /MMBtu

TOTAL ENERGY

27,798 MMBtu
0 MMBtu
$ 168,120
$ 0
4.30 %
0.00 %
$ 6.14 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REDUCE COMBUSTION AIR FLOW TO OPTIMUM 2.1113 N $ 140,620 $ 77,320 1.82
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

146,100 kWh $ 4,720 $ 0.035 /kWh

- Demand Charge

201 kW $ 2,720 $ 12.78 /kW

Natural Gas

8,902 MMBtu $ 69,880 $ 8.98 /MMBtu

TOTAL ENERGY

10,400 MMBtu $ 77,320 -
02 view
details
IMPROVE COMBUSTION CONTROL CAPABILITY 2.1116 N $ 112,000 $ 37,380 3.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

4,762 MMBtu $ 37,380 $ 8.98 /MMBtu

TOTAL ENERGY

4,762 MMBtu $ 37,380 -
03 view
details
USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT 2.3415 N $ 338,400 $ 15,090 22.43
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,423,100 kWh $ 46,010 $ 0.035 /kWh

- Demand Charge

2,052 kW $ 27,800 $ 12.78 /kW

Natural Gas

-4,117 MMBtu $ -32,320 $ 8.98 /MMBtu

TOTAL ENERGY

10,470 MMBtu $ 41,490 -

Administrative Changes

- $ -26,400 -

TOTAL PRODUCTON

- $ -26,400 -
04 view
details
REPLACE OVER-SIZE MOTORS AND PUMPS WITH OPTIMUM SIZE 2.4131 N $ 14,520 $ 8,960 1.62
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

176,100 kWh $ 5,690 $ 0.035 /kWh

- Demand Charge

241 kW $ 3,270 $ 12.78 /kW

TOTAL ENERGY

1,805 MMBtu $ 8,960 -
05 view
details
DIRECT WARMEST AIR TO COMBUSTION INTAKE 2.1213 N $ 4,250 $ 1,660 2.56
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

211 MMBtu $ 1,660 $ 8.98 /MMBtu

TOTAL ENERGY

211 MMBtu $ 1,660 -
06 view
details
USE SOLAR HEAT TO MAKE ELECTRICTY 2.9114 N $ 11,000 $ 1,310 8.40
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

14,600 kWh $ 470 $ 0.035 /kWh

- Demand Charge

62 kW $ 840 $ 12.78 /kW

TOTAL ENERGY

150 MMBtu $ 1,310 -