Industrial Assessment Centers

Assessment #CO0591


Assessment Year 2006
SIC 3679
SIC Description Electronic Components, Nec
NAICS 334418
NAICS Description Printed Circuit Assembly (Electronic Assembly) Manufacturing
Principal Product Electronic circuit boards, assemblies
Sales $ 40,000,000
# of Employees 135
Plant Area (Sq.Ft.) 109,835
Annual Production 1,000,000 Pieces
Production Hrs. Annual 5,590
Location (State) NM
Yearly Energy Cost $ 228,647

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,942,400 kWh $ 118,073 $ 0.040 /kWh

- Demand Charge

7,956 kW $ 21,709 $ 2.73 /kW

- Electricity Fees

- $ 66,622 -

Natural Gas

1,927 MMBtu $ 22,243 $ 11.54 /MMBtu

TOTAL ENERGY

32,087 MMBtu $ 228,647 $ 7.13 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

182,800 kWh
61,200 kWh
$ 7,680
$ 2,320
6.50 %
1.96 %
$ 0.040 /kWh

- Demand Charge

419 kW
93 kW
$ 4,580
$ 1,010
21.10 %
4.65 %
$ 2.73 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 11.54 /MMBtu

TOTAL ENERGY

1,875 MMBtu
628 MMBtu
$ 12,260
$ 3,330
5.36 %
1.46 %
$ 7.13 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 200 $ 2,430 0.08
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

38,000 kWh $ 1,540 $ 0.040 /kWh

- Demand Charge

82 kW $ 890 $ 2.73 /kW

TOTAL ENERGY

390 MMBtu $ 2,430 -
02 view
details
TURN OFF EQUIPMENT WHEN NOT IN USE 2.6218 I $ 0 $ 610 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

19,300 kWh $ 610 $ 0.040 /kWh

TOTAL ENERGY

198 MMBtu $ 610 -
03 view
details
USE / PURCHASE OPTIMUM SIZED COMPRESSOR 2.4226 N $ 30 $ 260 0.12
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,000 kWh $ 160 $ 0.040 /kWh

- Demand Charge

9 kW $ 100 $ 2.73 /kW

TOTAL ENERGY

41 MMBtu $ 260 -
04 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 5,290 $ 5,680 0.93
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

76,100 kWh $ 3,310 $ 0.040 /kWh

- Demand Charge

194 kW $ 2,120 $ 2.73 /kW

TOTAL ENERGY

780 MMBtu $ 5,430 -

Personnel Changes

- $ 70 -

Ancillary Material Cost

- $ 180 -

TOTAL PRODUCTON

- $ 250 -
05 view
details
USE SOLAR HEAT TO MAKE ELECTRICTY 2.9114 N $ 32,600 $ 3,900 8.36
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

23,000 kWh $ 1,090 $ 0.040 /kWh

- Demand Charge

80 kW $ 870 $ 2.73 /kW

TOTAL ENERGY

236 MMBtu $ 1,960 -

Administrative Changes

- $ 1,940 -

TOTAL PRODUCTON

- $ 1,940 -
06 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 1,290 $ 1,350 0.96
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

18,500 kWh $ 800 $ 0.040 /kWh

- Demand Charge

43 kW $ 480 $ 2.73 /kW

TOTAL ENERGY

190 MMBtu $ 1,280 -

Personnel Changes

- $ 30 -

Ancillary Material Cost

- $ 40 -

TOTAL PRODUCTON

- $ 70 -
07 view
details
DISCONNECT BALLASTS 2.7122 I $ 110 $ 310 0.35
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,900 kWh $ 170 $ 0.040 /kWh

- Demand Charge

11 kW $ 120 $ 2.73 /kW

TOTAL ENERGY

40 MMBtu $ 290 -

Personnel Changes

- $ 10 -

Ancillary Material Cost

- $ 10 -

TOTAL PRODUCTON

- $ 20 -